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Mitsubishi Airtrek 2.0l turbo Full Service & Repair Manual 2001-2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: Airtrek Year: 2001-2005 Engine: 2.0L Turbo Codes Chassis Code: CU2W Engine Code Primary: 4G63T 👋 Introduction Market Position Positioning: Performance-oriented compact SUV/crossover, targeting...
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Mitsubishi Airtrek 2.0l turbo Full Service & Repair Manual 2001-2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Airtrek
Year:
2001-2005
Engine:
2.0L Turbo
Codes
Chassis Code:
CU2W
Engine Code Primary:
4G63T
👋 Introduction
Market Position
Positioning:
Performance-oriented compact SUV/crossover, targeting enthusiasts and those seeking a more dynamic driving experience in its class.
Competitive Analysis
Competitors:
Subaru Forester XT, Honda CR-V (turbo variants if available), Toyota RAV4 (sportier trims), Nissan X-Trail.
Key Features
Vehicle Key Features:
Turbocharged 4G63 engine (shared with Lancer Evolution), all-wheel-drive system, sporty handling characteristics for an SUV.
Manual Value Proposition
Value:
Provides in-depth factory-level information for maintenance and repair, empowering owners and independent mechanics to service the vehicle effectively.
📋 Manual Details
Coverage Areas
Coverage:
Full Service, Repair, and Troubleshooting
Page Count
Page Count Estimate:
Hundreds of pages (exact count not specified, but described as 'very detailed')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, emissions, cooling, lubrication, turbocharging systems
Drivetrain Systems:
Transmission (automatic and manual, if applicable), transfer case, driveshafts, differentials, axles
Suspension Steering:
Front and rear suspension components, steering gear, power steering system
Braking Systems:
Brake system components (pads, rotors, calipers), hydraulic lines, ABS, parking brake
Electrical Electronics:
Wiring diagrams, starter, alternator, battery, lighting, instrumentation, ECUs, sensors
Body Chassis:
Body panels, interior trim, glass, doors, bumpers, chassis components
HVAC:
Heating, ventilation, and air conditioning system
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, tire rotation
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, electrical component diagnosis and repair
Troubleshooting Diagnostics:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostics.
Diagrams Illustrations:
Detailed photos and exploded diagrams
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Os Compatibility:
Windows and MAC OS
Licensing
Licensing:
Lifetime use, no expiry dates, unlimited installations
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
2.0 Liters (1997cc)
Engine Configuration:
Inline-4, DOHC, 16-valve
Aspiration:
Turbocharged and Intercooled
Performance
Horsepower Estimate:
~240-250 PS (177-184 kW; 237-247 hp) - specific figure varies by market and tune
Torque Estimate:
~340-350 Nm (251-258 lb-ft) - specific figure varies by market and tune
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Management
ECU Type:
Engine Control Unit (ECU) with integrated diagnostics
🔧 Transmission
Standard
Transmission Type Standard:
Likely 4-speed Automatic (INVECS-II with Sport Mode)
Optional
Transmission Type Optional:
5-speed Manual Transmission (from Lancer Evolution variants)
Features
Drivetrain:
All-Wheel Drive (AWD), likely with Active Yaw Control (AYC) in some configurations.
📐 Dimensions
Exterior
Length Estimate:
Approx. 4400 mm
Width Estimate:
Approx. 1770 mm
Height Estimate:
Approx. 1650 mm
Weights
Curb Weight Estimate:
Approx. 1500-1600 kg
Towing Capacity:
Not typically specified for this model; generally not designed for heavy towing.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information may vary by region. Refer to specific regional safety bodies (e.g., NHTSA, Euro NCAP) for available data.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Active Yaw Control (AYC) (on some models)
Passive Features
Passive Safety:
Front airbags, side airbags (optional), three-point seatbelts, reinforced chassis structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory radio with CD player, potentially CD/MP3 capability. Upgrades to aftermarket units are common.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. ABS, TCS, and optional cruise control are primary features.
Connectivity
Connectivity Options:
Minimal factory connectivity. Typically involves auxiliary input for audio devices or aftermarket Bluetooth integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for exact schedule.
Spark Plug Replacement Interval:
Approx. 30,000-60,000 miles (48,000-96,000 km) for standard plugs; longer for iridium or platinum.
Timing Belt Replacement Interval:
Critical for the 4G63T engine. Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Manual will specify exact interval and recommended parts.
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30, API SG/SH or higher. Refer to manual for exact specification.
Coolant Type:
Ethylene glycol based, pink or red coolant (Mitsubishi Super Long Life Coolant recommended).
Transmission Fluid Automatic:
Mitsubishi Diaqueen SP III (or equivalent ATF SP-III).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, 75W-90 viscosity recommended.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues:
Turbocharger wear/failure (if maintenance neglected), oil consumption, potential issues with AYC system, suspension wear, exhaust manifold cracks (on some 4G63 applications).
Torque Specifications
Engine Head Torque:
Specific torque sequence and values for cylinder head bolts will be detailed in the manual for proper reassembly.
Part Numbers
Oil Filter Example:
MD134431 (Genuine Mitsubishi) or equivalent aftermarket part numbers (e.g., Purolator ML14522, Wix 51515).
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Heritage:
Mitsubishi has a strong history in performance vehicles, particularly with the Lancer Evolution series, from which the Airtrek shares its engine and drivetrain technology.
Model Evolution
Airtrek Positioning:
Positioned as a sportier, more dynamic alternative to traditional compact SUVs. It was designed to offer a blend of practicality and performance.
Production
Production Platform:
Shared platform and components with the Mitsubishi Grandis minivan and Lancer Cedia/Evolution models.
Production Years
Model Years Covered By Manual:
2001, 2002, 2003, 2004, 2005
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the Airtrek Turbo are not widely publicized, its performance-oriented nature and turbocharged engine were often highlighted in reviews for enthusiasts.
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