2001-2010 Kawasaki KX85 KX85-II KX100 Workshop Motorcycle Servcie Repair Manual Download 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX85-II / KX100 Product Name: 2001-2010 Kawasaki KX85 KX85-II KX100 Workshop Motorcycle Service Repair Manual Download Codes Chassis Codes Covered: KX85-A1...

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Type: Motorcycle

Vendor:

Sku: 39012

Tags: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Kawasaki KX Series KX100 KX85 KX85-II Motorcycle Motorcycles

Product variants

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX85 / KX85-II / KX100

Product Name:

2001-2010 Kawasaki KX85 KX85-II KX100 Workshop Motorcycle Service Repair Manual Download

Codes

Chassis Codes Covered:

KX85-A1 to KX85-BAF, KX100-D1 to KX100-D9F (referencing model year specific codes)

👋 Introduction

Market Position

Target Audience:

Do-It-Yourself (DIY) enthusiasts, home mechanics, and professional technicians working on Kawasaki KX85, KX85-II, and KX100 models

Key Features

Completeness:

Described as the 'Most Complete Service Repair Manual ever compiled by mankind' for the specified models and years

Delivery Method:

Instant Download, saving on postage and packaging

📋 Manual Details

Coverage Areas

Applicable Years:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Model Variants Covered:

KX85, KX85-II, KX100

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, top end, bottom end, transmission

Fuel System:

Carburetor tuning, fuel delivery, fuel tank

Cooling System:

Radiator, coolant flow, water pump

Drivetrain:

Final drive (chain and sprockets), transmission gears, clutch

Suspension:

Front fork (inner workings, oil levels, seals), rear shock absorber (rebuild, adjustments)

Brakes:

Front and rear brake systems, hydraulic components, pad replacement

Electrical System:

Ignition system, lighting, wiring diagrams, battery maintenance

Chassis And Frame:

Frame inspection, steering head bearings, swingarm pivot

Wheels And Tires:

Wheel bearing service, tire mounting and balancing

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, periodic inspections

Troubleshooting:

Diagnostic procedures for common and uncommon problems

Repair:

Detailed step-by-step instructions for component repair and replacement

Rebuilds:

Engine rebuilds, transmission overhauls, suspension rebuilds

Assembly Disassembly:

Complete disassembly and reassembly of the motorcycle and its components

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds

Diagnostics:

Includes detailed diagnostic information and flowcharts

Specifications:

Torque specifications, clearances, fluid capacities, electrical values

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High quality diagrams and instructions, fully printable

Compatibility

Device Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android

Requirements

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder, liquid-cooled

Displacement Kx85:

84 cc

Displacement Kx100:

99 cc

Performance

Power Delivery:

High-revving, focused on motocross and off-road performance

Fuel System

Carburetor Kx85:

Typically a Keihin PWK35 or similar

Carburetor Kx100:

Typically a Keihin PWK38 or similar

Cooling System

Type:

Liquid-cooled

🔧 Transmission

Standard

Type:

6-speed manual transmission

Features

Clutch:

Wet multi-disc clutch

Fluid Specifications

Oil Type:

Refer to manual for specific Kawasaki 2-stroke transmission oil or equivalent SAE 10W-30 API SE, SF or SG

📐 Dimensions

Weights

Dry Weight Kx85:

Approximately 74 kg (163 lbs)

Dry Weight Kx100:

Approximately 78 kg (172 lbs)

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators (if equipped).

Driver Assistance

Features:

N/A (performance-oriented off-road motorcycle).

Connectivity

Features:

N/A (performance-oriented off-road motorcycle).

🔧 Maintenance

Service Intervals

General:

Regular checks of chain tension, tire pressure, and fluid levels are crucial. Engine top-end rebuilds depend heavily on usage but are typically recommended every 20-50 hours of aggressive riding.

Oil Change:

Transmission oil should be checked frequently and changed as per the manual's recommendations, typically after every few race events or significant riding periods.

Fluid Specifications

Coolant:

High-quality motorcycle coolant (e.g., Kawasaki Coolant Type S or equivalent pre-mix).

Engine Oil Mixing:

Requires high-quality 2-stroke premix oil for fuel injection.

Known Issues

Common Wear Items:

Clutch plates, piston and rings (especially with aggressive use), wheel bearings, steering head bearings, and suspension seals are common wear items.

Carburetor Tuning:

Carburetor jetting may require adjustment based on altitude, temperature, and modifications.

Overheating:

Ensuring the cooling system is clean and the fan operates correctly is important to prevent overheating, particularly in demanding conditions.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries

Model Evolution

Kx Lineage:

Part of Kawasaki's long-standing and successful KX line of motocross and off-road motorcycles, known for performance and race-winning capabilities

Production

Production Period Covered:

2001-2010 model years