Coverage Areas:
General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates
Software Requirements:
Adobe PDF Reader, WinZip
Operating Systems:
All Versions of Windows & Mac
Language:
English (Presumed, as typical for downloadable manuals of this type, but should be verified if multilingual versions exist).
Engine Systems:
Engine disassembly/assembly, cylinder head, piston, crankshaft, lubrication system, fuel delivery, ignition system, cooling system.
Fuel And Lubrication:
Carburetor (or fuel injection if applicable), fuel pump, fuel lines, oil pump, oil passages, oil filter, oil change procedures, fluid capacities.
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan, coolant capacity and type.
Electrical System:
Battery, charging system (alternator/stator), ignition system, starter motor, lighting, wiring diagrams, fuses, relays, sensors, ECUs.
Chassis And Suspension:
Frame, front fork (telescopic or other), rear shock absorber(s), swingarm, steering system, wheel bearings, brake system (front and rear), wheel and tire specifications.
Bodywork And Plastics:
Procedures for removing and refitting body panels, fairings, and trim pieces.
Maintenance And Tune Up:
Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, carburetor synchronization/adjustment, cooling system flush, brake fluid replacement.
Repair And Overhaul:
Complete engine rebuild, transmission servicing, suspension overhaul, brake caliper servicing, electrical component troubleshooting and replacement.
Troubleshooting:
Diagnostic procedures for common issues, fault codes, symptom-based troubleshooting guides.
Suspension Adjustment:
Information on adjusting or servicing front forks and rear shock absorbers.
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine and chassis overhaul, including detailed electrical schematics and torque specifications).
Assembly Diagrams:
Step-by-step diagrams for complex assembly and disassembly processes.
Technical Data Availability
Torque Settings Availability:
Yes
Fluid Capacities Availability:
Yes
Wiring Diagrams Availability:
Yes
Manual Classification:
Factory Service Repair Manual
Parts Breakdown Diagrams:
Likely included for major assemblies, aiding in part identification and replacement.
Diagnostic Procedures:
Step-by-step guides for diagnosing common problems across all major systems.
Updates Section Coverage:
Indicates potential inclusion of factory service bulletins or technical updates released after the initial manual publication, enhancing the manual's utility for ongoing maintenance.
Engine Type:
Four-stroke, single-cylinder, liquid-cooled (specific details vary by exact engine code, likely Piaggio LEADER series)
Displacement Cc:
Approximately 124cc (specific engine code to be confirmed from manual)
Engine Type:
Four-stroke, single-cylinder, liquid-cooled (specific details vary by exact engine code, likely Piaggio LEADER series)
Displacement Cc:
Approximately 198cc (specific engine code to be confirmed from manual)
Fuel Delivery:
Carburetor (likely Keihin CVK or similar for 125cc; may be fuel injected on some later versions or specific markets, but manual indicates carburetor era) or Fuel Injection depending on exact sub-model.
Oil Type Specification:
API SG/SH/SJ or higher, SAE 10W-40 recommended (verify specific viscosity and API rating from manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. 50/50 mix with distilled water recommended. (Verify specific type and capacity from manual).
Horsepower Approx 125:
~11-13 HP (Verify from manual).
Horsepower Approx 200:
~15-18 HP (Verify from manual).
Engine Oil Change Interval:
Every 6,000 km or annually (whichever comes first). Verify from manual.
Spark Plug Replacement Interval:
Every 12,000 km or as specified by plug type (verify from manual).
Air Filter Cleaning Interval:
Every 6,000 km, replace as needed (verify from manual).
Brake Fluid Type:
DOT 4 (verify from manual for specific grade and replacement interval).
Transmission Fluid:
CVT scooters typically do not have a separate transmission fluid like motorcycles; the gearbox lubrication is often shared or a specific lightweight gear oil is used. Verify from manual.
Common Wear Items:
CVT belt wear, variator rollers, brake pads, spark plugs, and potential for minor electrical gremlins if not maintained.
Engine Oil Drain Plug Torque:
Typically around 20-25 Nm (verify specific value from manual).
Wheel Axle Nut Torque:
Front: ~40-50 Nm, Rear: ~50-60 Nm (verify specific values from manual).
Tune Up Checklist:
Detailed steps for performing comprehensive tune-ups, ensuring optimal engine performance and longevity.