2001 Dodge Neon PL Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2001 Chassis Code: PL 👋 Introduction Market Position Segment: Compact car, economy segment. Target Audience: Budget-conscious consumers seeking a practical and...

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Type: Car

Vendor:

Sku: 267767

Tags: 2001 Car Cars Dodge Neon Neon PL

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact car, economy segment.

Target Audience:

Budget-conscious consumers seeking a practical and affordable transportation option.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.

Key Features

Value Proposition:

Affordability, decent fuel economy, available in coupe and sedan body styles.

Design Evolution:

Second-generation Neon, featuring a more rounded and aerodynamic design compared to the first generation.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

ZIP (containing PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, internal components, cylinder head, block assembly, timing system, lubrication system, cooling system.

Engine Performance:

Fuel system (injection, pressure, components), air intake system, exhaust system, emissions controls.

Transmission Manual:

Service and repair of the manual transmission, clutch, driveline components.

Transmission Automatic:

Service and repair of the automatic transmission, hydraulic controls, torque converter, related components.

Suspension:

Front and rear suspension systems, shock absorbers, struts, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering column, steering gear, tie rod ends, alignment.

Brakes:

Front and rear brake systems (disc/drum), hydraulic components, ABS system, parking brake.

Electrical System:

Battery, charging system, starting system, ignition system, lighting, gauges, switches, relays.

Body Exterior:

Body panel repair, doors, hood, trunk, bumpers, glass, seals, exterior trim.

Body Interior:

Interior trim, seats, dashboard, headliner, carpeting, HVAC system components (dash related).

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, components.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting flowcharts.

Procedures Included

Maintenance Scheduled:

Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement.

Troubleshooting:

Systematic troubleshooting guides for common and uncommon issues, diagnostic procedures for various symptoms.

Repair Component Level:

Detailed step-by-step repair instructions for virtually all components, from minor adjustments to major component replacement.

Torque Specifications:

Precise torque values for all critical fasteners throughout the vehicle.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth Level:

Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and bodywork.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages.

Compression:

Delivered in a ZIP archive for efficient download.

⚙️ Engine Specifications

Primary Engine

Engine Code:

420A (Standard on most trims)

Engine Type:

2.0L SOHC Inline-4 (16-valve)

Performance

Horsepower:

132 hp @ 6000 rpm (approx.)

Torque:

130 lb-ft @ 4800 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Engine Management

ECU Type:

Manufacturer-specific ECU (refer to manual for exact part numbers and programming)

Emission Controls:

Catalytic converter, Oxygen sensors, EGR system (where applicable).

Timing Belt Replacement Interval:

Refer to maintenance schedule, typically 90,000-100,000 miles or 7 years, but due to potential for interference, early replacement is advised if service history is unknown.

Displacement

Engine Size:

1996 cc

Lubrication System

Oil Capacity With Filter:

4.0 quarts (3.8 liters)

Recommended Oil Viscosity:

SAE 5W-30

Oil Filter Part Number:

Ph2837 (Fram) or equivalent.

🔧 Transmission

Standard

Transmission Type Std:

5-Speed Manual Transmission

Optional

Transmission Type Opt:

4-Speed Automatic Transmission

Features

Automatic Transmission Fluid Type:

ATF+4 (Chrysler Specification)

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 (Chrysler Specification)

Clutch Type:

Dry, single-plate, diaphragm spring type.

📐 Dimensions

Exterior

Length:

Sedan: 174.4 in (4430 mm), Coupe: 171.7 in (4361 mm)

Width:

67.7 in (1720 mm)

Height:

Sedan: 54.4 in (1382 mm), Coupe: 53.3 in (1354 mm)

Wheelbase

Wheelbase:

104.0 in (2642 mm)

Cargo

Trunk Volume:

Sedan: 13.0 cu ft (368 L), Coupe: 12.1 cu ft (343 L)

Weights

Curb Weight:

Approx. 2,700 - 2,850 lbs (1225 - 1293 kg) depending on body style and options.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 stars (2001 model year)

NHTSA Front Impact Passenger:

4 stars (2001 model year)

IIHS Front Offset Driver:

Acceptable (as per contemporary tests for similar vehicles, refer to specific IIHS archives for definitive data)

Active Features

Optional on lower trims, standard on some higher trims (Anti-lock Braking System).

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front and rear seat belts, driver and front passenger pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player or cassette player. Optional premium sound system available.

Display:

Digital clock and basic display for audio functions. No integrated navigation or advanced infotainment for this model year.

Driver Assistance

Cruise Control:

Available on select trims.

Tire Pressure Monitoring:

Not standard on this model year.

Connectivity

Auxiliary Input:

Not standard. Aftermarket solutions may be available.

Security

Anti Theft System:

Factory immobilizer system available on some models.

🔧 Maintenance

Service Intervals

Engine Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Refer to severe service schedule in manual.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) with platinum-tipped plugs.

Automatic Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 48 months, or more frequently under severe use.

Fluid Specifications

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 (refer to manual for specific type and replacement interval).

Known Issues

Engine Common Problems:

Head gasket failures, oil leaks, intake manifold gasket leaks, starter motor issues, accessory belt tensioner failure.

Transmission Common Problems:

Automatic transmission solenoid failures, manual transmission clutch wear, synchro ring wear.

Electrical Common Problems:

Window regulator failures, power lock actuator failures, instrument cluster intermittent issues, power mirror switch failure.

Suspension Common Problems:

Premature wear of ball joints, tie rod ends, control arm bushings, and strut mounts. Rattle from rear suspension.

Cooling System Common Problems:

Cracked radiator end tanks, heater core leaks, thermostat housing leaks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Dodge (a brand of Chrysler Corporation, later DaimlerChrysler).

Model Evolution

Generation:

Second Generation (1999-2006).

Platform:

Chrysler JA platform.

Production

Manufacturing Location:

Sterling Heights, Michigan, USA.

Model Year Introduction:

1995 (First Generation), 1999 (Second Generation).

🏆 Awards & Recognition

Recognitions

Competitor Awards:

While the Neon itself did not garner significant individual awards, it competed in a segment where models like the Honda Civic and Toyota Corolla were consistently recognized for reliability and value.