Target Audience:
Owners performing DIY maintenance and repairs, independent repair shops.
Competitors:
Chevrolet Tahoe, GMC Yukon, Dodge Durango, Toyota Land Cruiser (though often positioned at a higher price point).
Vehicle Strengths:
Spacious interior, strong towing capacity, comfortable ride, robust V8 powertrains.
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling cost savings on maintenance and repairs.
General Information:
Identification Codes, Jacking & Lifting, Maintenance Schedule, Noise, Vibration, Harshness
Chassis:
Front Suspension, Rear Suspension, Wheel and Tires, Drive shaft, Rear Drive Axle/Differential, Brake system, Front Disc Brakes, Rear Disc Brakes, Parking Brake System, Hydraulic Brake Actuation, Power Brake Actuation, Vehicle Dynamic System, Steering System, Power Steering, Power Steering Gear, Power Steering Pump, Steering Column, Air Bag Sliding Contact, Steering Shaft, Steering Column Switches, Diagnostic Trouble Codes
Powertrain:
Engine System, Engine Cooling, Supercharger Cooling (if applicable), Fuel Charging and Control, Accessory Drive, Starting System, Engine Ignition, Engine Emission Control, Intake Air Distribution and Filtering, Evaporating Emissions, Electronic Engine Control, Automatic Transaxle/Transmission, Manual Transaxle/Transmission (less common for this model), Exhaust System, Fuel Tank and Lines, Acceleration Control, Speed Control
Electrical:
Climate Control System, Instrument Cluster and Panel Illumination, Charging System, Entertainment System, Lighting, Module Communications Network, Anti-Theft System
Body And Paint:
Front End Body Panels, Body Closures, Interior Trim and Ornamentation, Exterior Trim and Ornamentation, Rear View Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Handles, Locks, Latches and Entry System, Wipers and Washers, Bumpers, Safety Belt System, Supplemental Restraint System
Wiring Diagrams:
Extensive diagrams for Audio System, Navigation, Charging System, Climate Controlled, Seats, Cluster and Panel Illumination, Cooling Fan, Electronic Engine Controls, Headlamps, Autolamps, Heated Window, Horn, Cigar Lighter, Instrument Cluster, Interior Lamps, Luggage Compartment, Manual Climate Control System, Module Communications Network, Overhead Console, Parking, Rear and License Lamps, Passive Anti-Theft System, Power Distribution, Power Door Locks, Power Mirrors, Power Window, Remote Keyless Entry and Alarm, Reversing Lamps, Seating, Shift Interlock, Speed Control, Splice Location Index, Starting System, Supplemental Restraint System
Estimated Page Count:
Likely over 1500 pages based on OEM manual scope.
Type:
OEM Workshop Service Repair Manual
Powertrain:
Detailed coverage of V8 engine systems (intrake, fuel, ignition, cooling, exhaust, emissions), automatic transmission diagnostics and repair, and drivetrain components.
Chassis And Suspension:
Comprehensive information on independent front and rear suspension, steering system components (including power assist), and brake system hydraulics, actuation, and diagnostics (including ABS/VDC).
Electrical And Electronics:
Extensive coverage of the vehicle's electrical architecture, including charging, starting, lighting, instrument cluster, climate control, power accessories, and module communication networks (e.g., CAN bus).
Body And Interior:
Detailed procedures for body panel removal/installation, interior trim, glass, seating, locks, latches, wipers, and safety restraint systems (airbags, seatbelts).
Wiring Diagrams:
Highly detailed and organized wiring diagrams specific to various electrical systems, facilitating troubleshooting and component identification.
Maintenance And Inspection:
Scheduled maintenance tasks, fluid level checks and changes, filter replacements, and general inspection procedures.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, including DTC interpretation and troubleshooting trees.
Repair And Rebuild:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for most major vehicle systems.
Specifications And Tolerances:
Critical torque specifications, measurements, clearances, and fluid capacities required for correct repairs.
Depth:
Comprehensive. Covers from basic fluid changes and inspections to complex engine and transmission rebuilds, electrical diagnostics, and bodywork.
NHTSA Front Impact Driver:
Likely 4-star (based on general Ford products of the era, specific rating needed verification from NHTSA archives).
NHTSA Front Impact Passenger:
Likely 4-star (based on general Ford products of the era, specific rating needed verification from NHTSA archives).
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Assist system available.
Airbags:
Driver and front passenger airbags. Supplemental side airbags were optional.
Seat Belts:
Three-point seatbelts for all seating positions. Pretensioners for front seats.
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, with conventional oil. Longer intervals may apply with synthetic oil, consult the manual.
Tire Rotation:
Every 7,500 miles (12,000 km) or 6 months.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (48,000-80,000 km) or as per severe service recommendations.
Engine Oil:
SAE 5W-30 (API Service SG, SH, SJ, or SL rated)
Coolant:
Ford Premium Engine Coolant (green, ethylene glycol-based, or a 50/50 mix with distilled water)
Intake Manifold Cracks:
Early models of the Triton V8 engines (though less common on the 4.6L compared to the 5.4L) were susceptible to plastic intake manifold cracks, leading to vacuum leaks and coolant leaks.
Spark Plug Ejection:
A well-documented issue on many Triton V8 engines where spark plugs could loosen and eject due to insufficient thread engagement in the aluminum cylinder heads. Requires careful torque and thread repair for affected plugs.
Rear Air Suspension:
If equipped with optional rear air suspension, leaks in the air springs or compressor can lead to vehicle sag.