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Harley Davidson FLSTFI Fat Boy 2001 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTFI Fat Boy Year: 2001 Market Segment: Cruiser Motorcycle 👋 Introduction Market Position Positioning: Iconic cruiser motorcycle, known for its distinctive styling and...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTFI Fat Boy
Year:
2001
Market Segment:
Cruiser Motorcycle
👋 Introduction
Market Position
Positioning:
Iconic cruiser motorcycle, known for its distinctive styling and powerful V-twin engine.
Competitive Analysis
Competitors 2001:
Indian Chief, Yamaha Road Star, Honda Shadow, Kawasaki Vulcan
Key Features
Design Elements:
Wide front tire, chrome accents, teardrop fuel tank, swept-back handlebars.
Engine Type:
Harley-Davidson Twin Cam 88B V-twin engine.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Factory Service & Repair
Page Count
Estimated Pages:
Hundreds (downloadable format implies extensive detail)
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Download Format:
Digital Download (PDF implied)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88B (including teardown, assembly, diagnosis, tuning)
Fuel System:
Carburetion (Keihin CV type), Fuel Pump, Fuel Tank, Fuel Lines
Ignition System:
Electronic Ignition, Spark Plugs, Ignition Coils
Transmission:
5-Speed Cruise Drive (teardown, assembly, troubleshooting, lubrication)
Drivetrain:
Primary Drive, Belt Drive, Clutch Operation and Service
Chassis Frame:
Frame Inspection, Fork Components, Swingarm, Suspension
Wheel Suspension Steering:
Front Fork (Teardown, Seals, Oil), Rear Shocks, Wheel Bearings, Steering Head Bearings
Brakes:
Front and Rear Hydraulic Brakes, Caliper Service, Master Cylinder, Brake Lines, Bleeding Procedures
Electrical System:
Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting, Gauges, Horn, Wiring Diagrams
Bodywork Fittings:
Fenders, Fuel Tank, Seat, Handlebars, Control Levers, Mirrors, Footpegs, Exhaust System
Diagnostics Troubleshooting:
System-specific diagnostic flowcharts and common issue resolutions
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment, Brake Pad Replacement, Air Filter Cleaning/Replacement
Engine Overhaul:
Complete engine disassembly, inspection, part replacement, and reassembly
Transmission Service:
Gearbox disassembly, inspection, bearing replacement, clutch adjustment
Suspension Service:
Front fork seal replacement, fork oil changes, rear shock absorber inspection/replacement
Brake System Service:
Brake caliper overhaul, master cylinder service, brake bleeding procedures
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, charging system analysis
Fuel System Cleaning:
Carburetor cleaning and adjustment, fuel line inspection
Wheel Tire Service:
Wheel bearing replacement, tire mounting/balancing, spoke tension adjustment (if applicable)
Steering Head Service:
Steering head bearing adjustment and replacement
Technical Depth
Depth:
Comprehensive (suitable for professional technicians and advanced DIY mechanics)
Detail Level:
Detailed torque specifications, tolerances, diagnostic procedures, and step-by-step instructions with illustrations
📊 Manual Specifications
File Format
Format:
PDF (Downloadable)
Print Quality
Readability:
High-resolution text and diagrams optimized for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88B
Engine Configuration:
45-degree V-twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.9:1
Valve Train:
Overhead Valves (OHV), 2 valves per cylinder
Performance
Horsepower Estimate:
Approximately 60-65 HP (at crank, manufacturer figures vary)
Torque Estimate:
Approximately 75-80 lb-ft (at crank, manufacturer figures vary)
Fuel System
Carburetor Type:
Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 or equivalent (meeting Harley-Davidson specification)
Engine Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Primary Chain Lubricant or equivalent
Primary Chain Case Oil Capacity:
1 US quart (0.95 liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Constant Mesh
Optional
Optional Transmissions:
N/A for this model year
Features
Drive Type:
Belt Drive (Rear)
Clutch Type:
Wet, Multi-plate
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Transmission and Primary Chain Case Lubricant or equivalent
Transmission Oil Capacity:
24 US fluid ounces (710 ml)
📐 Dimensions
Exterior
Overall Length:
Approximately 93.9 in (2385 mm)
Wheelbase:
63.5 in (1613 mm)
Seat Height:
26.2 in (665 mm)
Ground Clearance:
4.7 in (119 mm)
Weights
Dry Weight:
Approximately 657 lbs (298 kg)
Gross Vehicle Weight Rating Gvwr:
Not specified, but typically around 1000 lbs for cruiser motorcycles
Fuel Capacity
Fuel Tank Capacity:
4.0 US gallons (15.1 liters)
Wheel Tire
Front Tire Size:
130/90B16 67H
Rear Tire Size:
150/80B16 77H
Front Wheel Type:
Cast Aluminum Disc
Rear Wheel Type:
Cast Aluminum Disc
Wheelbase Measurement Unit:
Inches
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is generally based on design, braking, and handling rather than standardized crash test ratings like cars.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake with hydraulic actuation.
Passive Features
Lighting:
Headlight, Taillight, Turn Signals, Brake Lights.
💡 Technology Features
Infotainment
Infotainment System:
Basic analogue instrumentation (speedometer, tachometer, fuel gauge, oil pressure light). No integrated infotainment system in the modern sense.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
Lighting Technology
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 6 months
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months for regular maintenance (oil, filter, inspection).
Major Service Intervals:
Refer to manual for specific intervals for transmission fluid, brake fluid, and internal engine component checks.
Fluid Specifications
Brake Fluid Type:
DOT 5 Silicone Fluid (check manual for exact specification and replacement interval)
Fork Oil Type:
Harley-Davidson Spectro HD fork oil or equivalent (viscosity typically 10W, check manual for precise specification)
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, fork seals, primary drive belt, wheel bearings.
Potential Problems 2001:
While generally robust, common areas for inspection and potential maintenance include the charging system (stator/regulator), fuel line integrity, and carburetor tuning for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson boasts a long and storied history in motorcycle manufacturing, dating back to 1903, with a focus on creating iconic V-twin engines and distinctive cruiser styling.
Model Evolution
Fat Boy Introduction:
The Fat Boy model was introduced in 1990 and quickly became a flagship model, known for its retro-futuristic styling and substantial presence.
Twin Cam Introduction:
The Twin Cam 88 engine, which powers this 2001 model, was introduced in 1999, replacing the Evolution (Evo) engine and offering increased displacement and power.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania)
Flstfi Specifics:
The 'FI' in FLSTFI denotes Fuel Injection, however, the 2001 model year FLSTFI Fat Boy typically utilized a carburetor. This manual likely covers the carbureted version common for this year.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Fat Boy has consistently been recognized as a popular and stylish cruiser, often associated with pop culture (e.g., 'Terminator 2') which boosted its desirability.