BMW R1150RT Service Repair Manual 2001 Onward

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Type: Motorcycle

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Sku: 136635

Tags: 2001 BMW Motorcycle Motorcycles R Series R1150RT

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Description

The R1150RT, produced from 2001 to 2005, is a premium touring motorcycle renowned for its powerful boxer-twin engine, shaft drive, and integrated ABS system. Designed for long-distance comfort and performance, it offers a smooth ride with comfortable ergonomics, an adjustable windshield, and ample luggage capacity. Building on a heritage of engineering excellence, the R1150RT provides a reliable and technologically advanced touring experience, competing with other prominent touring motorcycles in its class. Its robust construction and thoughtful design make it a capable machine for both daily commuting and extended journeys. This comprehensive Service Repair Workshop Manual in English provides detailed guidance for maintaining and repairing your R1150RT. It covers all essential systems, including the engine, fuel injection, transmission, chassis, suspension, brakes, and electrical components. The manual includes step-by-step procedures for scheduled maintenance, component overhauls, diagnostics, and troubleshooting, supported by highly detailed, printable diagrams and illustrations. Its technical depth is suitable for both novice owners performing basic upkeep and professional technicians undertaking complex repairs, ensuring the longevity and optimal performance of your motorcycle.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Year Start:

Year End:

Vehicle Type:

Motorcycle

Category:

Touring

👋 Introduction

Market Position

Positioning:

Premium touring motorcycle offering comfort, performance, and technological advancement.

Competitive Analysis

Competitors:

Honda ST1100/STX1300, Yamaha FJR1300, Kawasaki Concours 14, Harley-Davidson Electra Glide.

Key Features

Features:

Powerful boxer-twin engine, shaft drive, integrated ABS, comfortable ergonomics for long-distance riding, adjustable windshield, ample luggage capacity (optional).

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Platform Compatibility:

PC & MAC Computers

Operating System Compatibility:

Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8; macOS

Delivery Method:

Instant Download via Email Link

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, maintenance, diagnostics, performance tuning, cooling system (oil cooling), lubrication system.

Fuel System:

Fuel injection (Motronic MA 2.4), throttle body, fuel pump, fuel filter, injectors, idle control.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, lambda sensors.

Transmission:

Clutch operation, gearbox overhaul, final drive, maintenance, fluid changes.

Chassis Suspension:

Front Telelever suspension, rear Monolever swingarm, shock absorber overhaul, fork seal replacement, suspension adjustments.

Brakes:

Integral ABS II system (front and rear wheel speed sensors, hydraulic unit), brake fluid flush, pad replacement, disc inspection, caliper maintenance.

Electrical System:

Wiring diagrams, battery maintenance, charging system (alternator, voltage regulator), starter motor, ignition system, lighting (headlight, taillight, turn signals), instrument cluster.

Bodywork Faring:

Fairing removal and installation, body panel repair, seat adjustment, luggage systems (optional panniers and top case).

Diagnostics:

On-board diagnostics (OBD), fault code reading and interpretation, troubleshooting procedures for all major systems.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, valve clearance adjustment, spark plug replacement, brake service, drive shaft lubrication.

Repair:

Complete A-Z repair procedures for all components and systems, including engine rebuilds, transmission overhaul, suspension repairs, electrical system troubleshooting and repair.

Rebuilding:

Detailed instructions for rebuilding engine components (pistons, crankshaft, cylinder heads), gearbox, and final drive.

Refurbishing:

Procedures for restoring components to optimal working condition.

Restoration:

Guidance for bringing the motorcycle back to its original factory specifications.

Troubleshooting:

Systematic diagnostic approaches and solutions for common and uncommon issues.

Technical Depth

Depth:

Comprehensive, covering everything from basic rider maintenance to advanced engine and electrical system repairs, suitable for professional technicians and home mechanics.

Diagnostics Capability:

Detailed diagnostic flowcharts, fault code interpretations, and component testing procedures.

Diagrams Illustrations:

Highly detailed, printable diagrams and illustrations for all repair and maintenance procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Printability:

Fully printable, allowing users to print specific pages as needed.

Usage Rights:

Unlimited use, no restrictions.

Print Quality

Output Quality:

High-resolution for clear text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, boxer-twin

Displacement:

1130 cc

Bore X Stroke:

98 mm x 74.5 mm

Compression Ratio:

10.0:1

Performance

Horsepower:

85 hp @ 6750 rpm

Torque:

70.8 lb-ft @ 5250 rpm

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 electronic fuel injection

Fuel Type:

Unleaded premium gasoline (95 RON / 91 AKI)

Fuel Tank Capacity:

23.0 liters (6.08 US gal)

Engine Management

Ignition:

Digital electronic ignition with knock sensor

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Final Drive:

Shaft drive

Features

Clutch:

Single dry plate, hydraulically operated

📐 Dimensions

Exterior

Length:

2230 mm (87.8 in)

Width Over Handlebars:

940 mm (37.0 in)

Height Over Windscreen:

1410 mm (55.5 in)

Weights

Dry Weight:

227 kg (500.5 lbs)

Wet Weight:

256 kg (564.4 lbs)

Maximum Load:

470 kg (1036 lbs)

🛡️ Safety Features

Ratings

Integral ABS II (optional on early models, standard on later models)

Active Features

Braking System:

Hydraulic dual disc front brakes with 320 mm rotors, single disc rear brake with 276 mm rotor.

Passive Features

Lighting:

Halogen headlight, LED taillight, integrated turn signals.

💡 Technology Features

Infotainment

Features:

The R1150RT typically featured a robust instrument cluster with analog tachometer and speedometer, and digital readouts for fuel level, gear position, and trip information. Some models had provisions for heated grips and heated seats.

Driver Assistance

ABS System:

Integral ABS II system which combines front and rear brake actuation for improved stability during braking.

Connectivity

Connectivity Features:

Limited by modern standards; primarily focused on basic vehicle functions. Optional radio/audio systems were available on some trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Clearance Check:

Every 20,000 km (12,000 miles).

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Fluid Specifications

Engine Oil:

SAE 20W-50 or 15W-50 API SG/SH/SJ or higher (e.g., BMW Motorrad Advantec Ultimate 5W-40 if compatible).

Engine Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change.

Transmission Oil:

SAE 80W-90 API GL-5 (e.g., BMW Gear Oil).

Final Drive Oil:

SAE 80W-90 API GL-5 (e.g., BMW Gear Oil).

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Common Problems:

Hall sensor failures, clutch slave cylinder leaks, starter motor issues, intermittent electrical problems, potential for fuel pump issues. Some models may experience wear on the Telelever pivot bearings.

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly in the touring and adventure segments. The boxer-twin engine configuration is a hallmark of the brand.

Model Evolution

Evolution:

The R1150RT succeeded the R1100RT and was part of BMW's Boxer engine lineup. It featured updates including a larger displacement engine, improved ABS, and enhanced ergonomics. It was later succeeded by the R1200RT.

Production

Production Years:

1995-2006 (R1100RT), 2001-2005 (R1150RT)

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the R1150RT are not widely publicized, BMW touring motorcycles consistently receive accolades for comfort, reliability, and engineering in motorcycle publications.