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2001 Yamaha V STAR Custom (650cc) Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V STAR Custom Year: 2001 Engine Displacement: 650cc Vehicle Type: Motorcycle Codes Internal Product Code: YAM-VSTAR650-2001-SM 👋 Introduction Market Position Target Audience: Yamaha...
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Type: Motorcycle
Vendor:
Sku: 559624
2001 Yamaha V STAR Custom (650cc) Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V STAR Custom
Year:
2001
Engine Displacement:
650cc
Vehicle Type:
Motorcycle
Codes
Internal Product Code:
YAM-VSTAR650-2001-SM
👋 Introduction
Market Position
Target Audience:
Yamaha V STAR Custom owners, independent repair shops, motorcycle enthusiasts
Value Proposition:
Provides dealership-level service information for cost-effective maintenance and repair
Competitive Analysis
Competitors:
Generic repair manuals, online forums (less structured), specialized manufacturer publications
Advantage:
Specific to the 2001 V STAR 650 Custom, official Yamaha dealership quality content
Key Features
Authenticity:
Directly comparable to the information used by authorized Yamaha technicians
Comprehensiveness:
Covers all aspects of the motorcycle from basic checks to complete engine rebuilds
📋 Manual Details
Coverage Areas
Primary Coverage:
2001 Yamaha V STAR Custom (650cc) Motorcycle
Page Count
Estimated Page Count:
400-600
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Clutch
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires
Brakes:
Front & Rear Brake Systems (Hydraulic, Mechanical Components)
Electrical:
Ignition System, Starting System, Charging System, Lighting, Instruments, Wiring Diagrams
Fuel System:
Carburetor System, Fuel Tank, Fuel Lines
Exhaust System:
Exhaust Pipes, Mufflers
Body And Trim:
Body Panels, Fenders, Seat, Handlebars, Controls
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain Adjustment, Lubrication Points
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting Guides
Major Repairs:
Engine Overhaul, Transmission Repair, Carburetor Rebuilding, Suspension Component Replacement
Disassembly Assembly:
Step-by-step instructions with diagrams for all major components
Specifications Torques:
Torque values for all fasteners, clearance specifications
Technical Depth
Depth Level:
Comprehensive Workshop Level
Diagnostic Capability:
Advanced diagnostics including electrical system tracing and component testing
Rebuild Guidance:
Full engine and transmission rebuild procedures with component tolerances
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text content for quick information retrieval
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Scalability:
Scalable for clear viewing on various screen sizes
Binding Type
Digital Format Advantages:
Instant download, accessible on multiple devices, easily printable sections
Paper Type
Physical Manual Equivalent:
Mimics the quality of official dealership service manuals
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Bore X Stroke:
81.0 mm x 65.0 mm
Displacement:
649cc
Compression Ratio:
9.0:1
Valve Arrangement:
2 valves per cylinder, operated by rocker arms
Performance
Horsepower Est:
Approx. 45 HP @ 6,500 RPM
Torque Est:
Approx. 40 lb-ft @ 3,500 RPM
Fuel System
Carburetor Type:
Two Mikuni BST37 carburetors
Fuel Delivery:
Constant Velocity (CV) carburetors
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
TCBI (Transistor Controlled Ignition) with electronic advance
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multiple-disc
Final Drive:
Shaft Drive
Features
Gear Ratios:
Detailed in manual, crucial for performance analysis
Transmission Oil Type:
Yamalube SAE 20W-40 API SE or SF or SG (check manual for exact spec)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,340 mm (92.1 in)
Overall Width:
Approx. 880 mm (34.6 in)
Overall Height:
Approx. 1,075 mm (42.3 in)
Seat Height:
Approx. 710 mm (28.0 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Wet Weight:
Approx. 207 kg (456 lbs)
Fuel Tank Capacity:
16.0 L (4.2 US gal)
Wheels Tires
Front Tire:
100/80-18M/C 53H
Rear Tire:
170/80-15M/C 77S
Front Brake:
Hydraulic disc
Rear Brake:
Drum
🛡️ Safety Features
Ratings
Safety Certification:
Meets applicable FMVSS standards for motorcycles
Active Features
Braking System Design:
Designed for predictable stopping power, though rear is drum
Passive Features
Lighting:
Halogen headlight, LED taillight (standard on this model)
Visibility:
Low seat height and cruiser ergonomics contribute to rider visibility
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, fuel gauge, warning lights.
Driver Assistance
ABS:
Not equipped with ABS (Anti-lock Braking System)
Connectivity
Connectivity Features:
None (traditional motorcycle design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Filter Replacement Interval:
With every oil change
Spark Plug Service Interval:
Every 12,000 km (7,500 miles)
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or as needed based on riding conditions
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Fluid Specifications
Engine Oil Capacity:
3.0 L (3.2 US qt) with filter change
Engine Oil Type:
Yamalube SAE 20W-40 API SE, SF, or SG
Front Fork Oil Type:
Yamaha Fork Oil (or equivalent SAE 10W)
Front Fork Oil Capacity:
365 ml (12.3 US oz) per fork leg
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Sync:
Carburetors can drift out of sync, requiring periodic synchronization for smooth running.
Rear Brake Wear:
The drum brake, while adequate, may require more frequent adjustment and can wear over time.
Shaft Drive Maintenance:
Requires periodic inspection and lubrication of the shaft drive and final drive unit.
Electrical Connections:
As with many bikes of this era, checking and cleaning electrical connections can prevent minor issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, established 1955, renowned for innovation in musical instruments and motorcycles
Model Evolution
V Star Lineup:
The V STAR series is Yamaha's popular cruiser line, known for its V-twin engines and classic styling.
650Cc V Star Introduction:
The 650cc V STAR models, including the Custom, were introduced in the mid-1990s as a more accessible cruiser option.
2001 Updates:
The 2001 model typically saw minor aesthetic tweaks and refinements rather than major mechanical overhauls, building on a proven platform.
Production
Production Period:
V STAR 650 models produced from mid-1990s through early 2010s.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Yamaha is consistently recognized for reliability and build quality in the motorcycle industry.
Ratings
Motorcycle Review Consensus:
The V STAR 650 Custom is generally praised for its comfortable riding position, classic styling, and user-friendly nature, making it a popular choice for new and experienced riders alike.
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