🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Generation Codes:

T200 / T250

Platform Relation:

Shared with Daewoo Kalos, Pontiac G3, Holden Barina (TK)

👋 Introduction

Market Segment:

Subcompact / Compact Economy Car

Key Competitors:

Ford Fiesta, Honda Fit, Toyota Yaris, Hyundai Accent, Kia Rio, Nissan Versa

Manual Value Proposition:

Comprehensive, detailed repair and service information for a wide range of engine and transmission options across multiple model years, enabling effective DIY maintenance and repair, thus saving on labor costs.

Vehicle Appeal:

Affordable transportation, fuel efficiency, practicality for urban environments.

📋 Manual Details

Coverage Years:

2002-2011

Coverage Areas:

Global (as evidenced by platform sharing)

Manual Type:

Workshop Repair and Service Manual

Language:

English (assumed based on product description)

Format:

PDF Download

File Size:

556 MB

📖 Manual Coverage

Systems Covered:

Engine, Airbags, Antilock Brakes (ABS), Automatic Transmission, Manual Transmission, Clutch, Cooling System, Crankshaft, Brakes (general and hydraulic), Engine Electrical, Exhaust System, Frame, Drive Axle, Suspension, Heating and Air Conditioning (HVAC), Instrument Panel, Interior, Parking Brakes, Power Steering, Starter, Steering Column, Body Repair, Immobilizer, Accessories, Wiring Diagrams

Procedures Included:

Routine maintenance, troubleshooting, diagnostic procedures, repair and replacement of components, system overviews, detailed assembly/disassembly instructions, electrical system diagnostics, wiring schematics, body repair techniques.

Technical Depth:

Comprehensive (covers from basic maintenance to detailed component-level repair and diagnostics, suitable for both DIY enthusiasts and professional mechanics)

📊 Manual Specifications

File Format:

PDF

Viewing Requirements:

Adobe Acrobat Reader

Extraction Requirements:

ZIP archive extraction software (e.g., WinZip, WinRAR)

Print Quality:

Printable (user can print specific pages as needed)

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

1.2L, 1.4L DOHC, 1.4L SOHC, 1.5L, 1.6L

Most Common Engine:

Likely 1.6L Ecotec engine, though 1.4L variants were also prevalent.

Typical Horsepower Range:

70-110 HP (depending on specific engine variant and market)

Typical Torque Range:

90-115 lb-ft (depending on specific engine variant and market)

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Engine Layout:

Inline-4 Cylinder

Timing Mechanism:

Belt or Chain (depending on specific engine model)

🔧 Transmission

Automatic Transmission:

Aisin 81-40LE

Manual Transmission:

D16 (5-speed), Y4M (5-speed)

Automatic Transmission Gears:

4-speed

Manual Transmission Gears:

5-speed

Automatic Transmission Fluid:

Dexron III/VI or equivalent (specific part number likely found within manual)

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (typical for manual gearboxes)

📐 Dimensions

Body Styles:

Hatchback (3-door and 5-door), Sedan

Typical Wheelbase:

Approx. 2480 mm (97.6 inches)

Typical Length:

Approx. 3880-4330 mm (152.8-170.5 inches, depending on body style)

Typical Width:

Approx. 1670-1710 mm (65.7-67.3 inches)

Typical Height:

Approx. 1490-1550 mm (58.7-61.0 inches)

Curb Weight Range:

Approx. 1050-1200 kg (2315-2646 lbs, depending on configuration)

🛡️ Safety Features

Airbags:

Front airbags standard, optional side airbags on some trims/markets.

Seatbelts:

3-point front and rear seatbelts, pre-tensioners on front belts.

Body Structure:

Reinforced safety cage construction.

Antilock Brakes:

ABS available on most models.

Brake Assist:

Not commonly featured on base models.

Crash Test Results:

Varies by market and testing agency. Early models may have lower ratings compared to later generations.

💡 Technology Features

Audio System:

Base models often featured a basic AM/FM/CD player with 4 speakers. Higher trims may have offered auxiliary input or satellite radio.

Connectivity:

Limited by era; primarily analog connectivity. Bluetooth was not a common factory feature until later production years.

Driver Assistance Features:

Basic features like ABS. More advanced driver-assistance systems (e.g., lane departure warning, adaptive cruise control) were not available during this period.

🔧 Maintenance

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (e.g., iridium plugs).

Timing Belt Replacement:

If equipped with a timing belt, typically every 60,000-90,000 miles (96,000-144,000 km). Crucial to verify for specific engine.

Engine Oil Viscosity:

5W-30 or 5W-40 (check owner's manual or manual for specific recommendation)

Coolant Type:

GM-spec orange silicate-free coolant (Dex-Cool compatible) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4

Common Problems:

Rear main seal leaks, occasional HVAC blower motor failures, ABS sensor issues, starter motor issues, water pump leaks.

Common Problems Detail:

Sticky throttle body, catalytic converter failure (less common), minor electrical gremlins.

📚 Vehicle History

Chevrolet Positioning:

Entry-level, value-oriented brand within General Motors portfolio.

Generation 1 T200:

Launched 2002 (as Daewoo Kalos), rebadged as Chevrolet Aveo in most markets by 2004. Known for its distinctive styling and value.

Generation 2 T250:

Launched around 2006. Featured updated styling, improved interior quality, and revised powertrains. Introduced as Pontiac G3 in North America for a period.

Manufacturing Locations:

South Korea (GM Daewoo), Thailand, potentially other GM assembly plants globally.

Production Period:

2002 - 2011

🏆 Awards & Recognition

General Perception:

Generally positioned as an affordable and fuel-efficient option, often praised for value rather than performance or luxury. Competed effectively in its segment on price.

Safety Ratings Mention:

Mentioned in manual, critical for understanding vehicle integrity and repair procedures related to safety systems.