Aprilia Atlantic 500 Service Repair Manual 2002-2004
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Generation Model Years Covered: 2002, 2003, 2004 Codes Chassis Codes: AP873 (likely, common for this era Aprilia chassis) 👋 Introduction Market...
AP873 (likely, common for this era Aprilia chassis)
👋 Introduction
Market Position
Market Position:
The Aprilia Atlantic 500 was positioned as a premium, large-displacement maxi-scooter, competing in a segment that demanded comfort, performance, and practicality for both urban commuting and longer-distance touring. It offered a blend of scooter convenience with motorcycle-like power and stability.
Competitive Analysis
Key Competitors:
Competed with other large-capacity maxi-scooters of its era, such as the Yamaha T-Max, Suzuki Burgman 400/650, and Piaggio X9 models. The Atlantic 500 was noted for its Italian flair and performance focus.
Key Features
Key Features Highlight:
Powerful 500cc engine, comfortable ergonomics for rider and passenger, substantial under-seat storage, aerodynamic bodywork, and sophisticated chassis design, characteristic of Aprilia's sport-oriented heritage.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Factory Chassis Service Repair Manual covering maintenance, troubleshooting, and repair of the Aprilia Atlantic 500 model years 2002-2004, excluding engine workshop procedures.
Page Count
Page Count:
162
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
ENGLISH
Format
File Type:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Steering, Wheels and Tires, Electrical System (Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instruments, Switches), Fuel System (excluding internal engine components), Cooling System (excluding internal engine components), Lubrication System (excluding internal engine components), Frame, Bodywork (Fairings, Seat, Storage), Exhaust System, Drive Train (CVT, Final Drive).
Comprehensive for chassis and related systems. Detailed step-by-step instructions with illustrative photographs and clear wiring diagrams for a wide range of repair and maintenance tasks. Advanced diagnostics for electrical systems are likely included.
📊 Manual Specifications
File Format
File Format Details:
High-quality PDF, fully printable for workshop use.
Print Quality
Print Quality:
High Quality
Binding Type
Binding Type:
Not specified (digital PDF)
Paper Type
Paper Type:
Not applicable (digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, SOHC (likely 4-valve, though SOHC is a common configuration for this displacement).
Engine Displacement:
460cc (approximate)
Performance
Horsepower Range:
Approximately 30-35 HP (estimated, specific figures vary by tuning and market).
Torque Range:
Approximately 35-40 Nm (estimated).
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI), likely Weber Marelli or similar.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with centrifugal clutch.
Features
Drive Type:
Belt drive to rear wheel via CVT.
📐 Dimensions
Exterior
Length:
Not specified in product info, but typical for maxi-scooters in this class (approx. 2200mm).
Width:
Not specified in product info (approx. 800mm).
Height:
Not specified in product info (approx. 1400mm).
Weights
Dry Weight:
Approximately 190-200 kg (estimated).
Fuel Capacity:
Approximately 14-15 Liters (estimated).
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycle safety ratings in the same manner as cars.
Active Features
Active Safety Features:
Disc brakes front and rear, often with optional ABS (Anti-lock Braking System) on higher trims or later models.
Passive Features
Passive Safety Features:
Robust chassis and frame construction, handgrips for passenger, aerodynamic fairing for rider protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic dashboard instrumentation including speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Driver Assistance Features:
Optional ABS on some models. Primarily mechanical and electrical systems for operation.
Connectivity
Connectivity Features:
None (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6-12 months, depending on usage and specific Aprilia recommendations for this model. Consult manual for exact intervals.
Spark Plug Replacement:
Estimated at 10,000-15,000 km. Consult manual for specific plug type and gap.
Belt Drive Inspection:
Regular inspection for wear and tension recommended, replacement typically around 20,000-30,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified. Consult manual for exact specification.
Coolant Type:
Ethylene glycol based antifreeze mixture (50/50 with distilled water). Consult manual for specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Consult manual for precise requirement and replacement interval.
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, fork seals, and suspension bushings are common wear items on high-mileage maxi-scooters. Electrical connectors can also be a point of maintenance.
Potential Trouble Spots:
Some owners have reported issues with the electrical system, particularly concerning voltage regulators or stator coils. Fuel pump reliability can also be a concern on older models if not properly maintained. The exhaust system can be susceptible to corrosion.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong heritage in sport motorcycles and racing, known for innovation and performance. This heritage is often reflected in their scooter designs, emphasizing handling and power.
Model Evolution
Model Evolution Context:
The Atlantic 500 was a key model in Aprilia's large-scooter lineup, representing a move into the premium maxi-scooter segment. It evolved from earlier Aprilia scooter designs, incorporating a larger engine for increased versatility.
Production
Production Period:
Covered models from 2002 to 2004. A new model was launched in 2005, indicating a product cycle for this generation.
Manufacturing Location:
Italy (typical for Aprilia)
🏆 Awards & Recognition
Recognitions
Recognitions:
No specific awards are widely documented for this particular model year; however, Aprilia generally receives recognition for performance and design in the motorcycle and scooter world.
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