Chrysler 300M-Concorde-Intrepid Workshop Manual 2002-2004

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Platform: Chrysler LH platform (Second Generation) Model Years Covered: 2002, 2003, 2004 Codes Dodge Intrepid Chassis Code: H Chrysler Concorde...

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Type: Car

Vendor:

Sku: 275778

Tags: 2002 2003 2004 300M Car Cars Chrysler Concorde Intrepid

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

300M, Concorde, Intrepid

Platform:

Chrysler LH platform (Second Generation)

Model Years Covered:

2002, 2003, 2004

Codes

Dodge Intrepid Chassis Code:

Chrysler Concorde Chassis Code:

Chrysler 300M Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size luxury sedan (Chrysler 300M, Concorde) and large sedan (Dodge Intrepid)

Competitive Analysis

Competitors 2002 2004:

Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick Park Avenue, Toyota Avalon, Nissan Maxima

Key Features

Powertrain Platform:

Front-wheel drive, V6 engine orientation

Interior Space:

Known for spacious interiors and comfortable ride quality

Design Philosophy:

American-style large sedans, with the 300M offering a more premium and performance-oriented image

📋 Manual Details

Coverage Areas

Covered Models:

Chrysler 300M, Chrysler Concorde, Dodge Intrepid

Covered Model Years:

2002-2004

Page Count

Total Pages:

Number Of Chapters:

Manual Type

Type:

Factory Workshop/Service/Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust system

Transmission Systems:

42LE Automatic Transmission (mechanical and electrical aspects)

Drivetrain Systems:

Driveline components, transaxle, CV joints, differential

Suspension Steering Brakes:

Front and rear suspension, steering system, brake system (hydraulic, mechanical, ABS)

Electrical Systems:

Power distribution, lighting, horns, instrument cluster, audio/video systems, chime/buzzer, clock, message systems, heated systems, speed control, vehicle theft security, wipers/washers, wiring diagrams

Body Chassis Comfort:

Frame, bumpers, body panels, interior trim, heating, ventilation, and air conditioning (HVAC)

Restraint Systems:

Airbag system (SRS), seat belts

Procedures Included

Maintenance Procedures:

Scheduled maintenance, lubrication, fluid checks and changes, filter replacements

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing

Repair Procedures:

Step-by-step repair instructions for all major systems and components

Overhaul Procedures:

Engine and transmission overhaul specifications and procedures

Component Replacement:

Detailed instructions for replacing parts such as sensors, actuators, ECUs, major assemblies

Electrical Troubleshooting:

Extensive wiring diagrams, component locations, and troubleshooting flowcharts

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Diagnostics:

Includes detailed diagnostic strategies for all electronic modules and powertrain components

Specifications:

Provides all necessary torque specifications, clearances, fluid capacities, electrical values, and diagnostic parameters

📊 Manual Specifications

File Format

Quality:

OEM digital factory manual with perfect resolution and quality, not scanned or copied low resolution

Searchability:

Fully indexed and bookmarked for easy navigation and searching

Compatibility:

Works on Windows and Mac systems with Adobe Reader version 6 or newer

Installation:

No installation required, straight forward PDF

Printability:

Printable pages for specific sections or the entire manual

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper Type:

N/A (Digital PDF Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EGD (for 3.5L High Output)

Engine Type:

3.5L V6 SOHC (Single Overhead Camshaft) - 24 Valve

Displacement:

3.5 Liters (3518 cc)

Performance

Horsepower:

Approximately 250-255 hp (depending on specific application/trim)

Torque:

Approximately 250-255 lb-ft (depending on specific application/trim)

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (Minimum)

Other

Bore X Stroke:

96.0 mm x 81.0 mm (approximate)

Compression Ratio:

9.6:1 (approximate)

🔧 Transmission

Standard

Transmission Type:

42LE Automatic Transmission

Optional

Optional Transmissions:

None for this powertrain configuration

Features

Gear Ratios:

Specific ratios detailed in manual; typically a 3.55 final drive ratio

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid)

Transmission Fluid Capacity:

Approximately 4.5 quarts (4.3 liters) for refill; 10.5 quarts (9.9 liters) for total capacity (refer to manual for exact specification)

📐 Dimensions

Exterior

Wheelbase:

Approximately 113.0 inches (2870 mm)

Length:

Approximately 198.0 - 201.0 inches (5029 - 5105 mm) (model dependent)

Width:

Approximately 74.4 inches (1890 mm)

Height:

Approximately 57.5 - 58.0 inches (1460 - 1473 mm)

Weights

Curb Weight:

Approximately 3700 - 3900 lbs (1678 - 1769 kg) (model dependent)

Gross Vehicle Weight Rating:

Varies by model and configuration; typically around 4800 lbs

Wheels Tires

Standard Wheel Size:

16-inch or 17-inch alloy wheels

Standard Tire Size:

P225/60R16, P225/55R17, or P245/45R18 (model/trim dependent)

Bolt Pattern:

5 x 100 mm

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (for 2002-2004 models in frontal impact tests where available)

NHTSA Frontal Impact Passenger:

Good (for 2002-2004 models in frontal impact tests where available)

IIHS Frontal Offset:

Acceptable to Good (depending on specific test year and model)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Brake Assist:

Available Brake Assist (BAS)

Passive Features

Airbags:

Driver and front passenger airbags, optional side-impact airbags

Seat Belts:

Three-point front and rear seat belts, pretensioners, load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System Options:

Various AM/FM stereo systems with CD player, optional Infinity or Boston Acoustics premium sound systems, optional CD changer.

Navigation:

Optional factory navigation system available on some models.

Driver Assistance

Cruise Control:

Standard speed control (cruise control)

Connectivity

Remote Keyless Entry:

Standard or optional remote keyless entry system.

Comfort Convenience

Climate Control:

Manual or automatic climate control systems.

Power Features:

Power windows, power door locks, power mirrors, power adjustable seats (driver and passenger).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Transmission Fluid Change Interval:

Every 30,000-100,000 miles (48,000-160,000 km), depending on driving conditions (refer to manual for precise interval based on usage).

Coolant Change Interval:

Every 30,000 miles (48,000 km) or 2 years for initial service, then every 30,000 miles (48,000 km) or 1 year thereafter (refer to manual).

Spark Plug Replacement:

At 100,000 miles (160,000 km) for original equipment platinum-tipped plugs.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API certified)

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 liters) with filter (refer to manual for exact capacity).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Orange)

Power Steering Fluid Type:

Chrysler Power Steering Fluid or equivalent

Known Issues

Common Problems Powertrain:

Transmission solenoid issues (42LE), occasional oil leaks from valve covers or oil pan, potential for head gasket issues on some 3.5L engines (less common on 2002+ models but still possible).

Common Problems Electrical:

Window regulator failures, power mirror motor issues, occasional HVAC blower motor failures, dashboard display dimming or pixelation issues.

Common Problems Suspension Steering:

Front suspension clunks (worn sway bar links, ball joints), power steering pump whine.

Common Problems Body:

Rust in common areas (fender lips, rocker panels), interior trim creaks and rattles.

📚 Vehicle History

Brand Heritage

Chrysler Legacy:

Chrysler has a long history of producing large, comfortable American sedans.

Model Evolution

Lh Platform Second Gen:

These models are part of the second generation of Chrysler's LH platform, which debuted in 1998.

Intrepid Facelift 2000:

The Dodge Intrepid received a significant facelift for the 2000 model year, with styling cues carrying through to the 2002-2004 models.

Concorde 300M Positioning:

The Concorde was the more mainstream luxury sedan, while the 300M was positioned as a sportier, more upscale variant with a more powerful engine option and premium features.

Production

Manufacturing Location:

Brampton Assembly Plant, Brampton, Ontario, Canada

Production Years For These Models:

Chrysler 300M (1999-2004), Chrysler Concorde (1993-2004), Dodge Intrepid (1993-2004)

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Chrysler 300M was frequently included on Car and Driver's '10Best' lists in its earlier years, recognizing its blend of performance, luxury, and value.

Consumer Reports Ratings:

Ratings varied; generally good for driving dynamics and comfort, with some concerns about reliability for specific components in earlier model years.