Dodge Ram 3500 Series 2002-2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Series Years Covered: 2002, 2003, 2004 Generation Generation Code: Third Generation (DR/DH/D2) 👋 Introduction Market Position Target Audience: Dodge Ram 3500...

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Type: Truck

Vendor:

Sku: 160285

Tags: 2002 2003 2004 Cars Dodge Ram 3500 Series Ram Models Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 3500 Series

Years Covered:

2002, 2003, 2004

Generation

Generation Code:

Third Generation (DR/DH/D2)

👋 Introduction

Market Position

Target Audience:

Dodge Ram 3500 owners, DIY mechanics, professional technicians

Competitive Analysis

Manual Authenticity:

Actual Genuine Factory Manuals (Not 3rd party)

Key Features

Information Source:

Same information used by professional technicians

Cost Savings:

Potential savings of $50-$60 per hour on labor costs

User Friendliness:

Easy to use, no computer skill required for printing

Instructional Elements:

Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged insets

Navigation:

Numbered table of contents for fast information retrieval, search function

Searchability:

PDF search function allows quick location of specific information.

Delivery Method

Delivery:

Instant download link upon payment completion

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Complete official factory service and repair

Page Count

Estimated Page Count:

Hundreds of pages (Exact count not specified, but implies comprehensive coverage)

Manual Type

Manual Type:

Factory Service Repair Manual

Authenticity Claim:

Genuine Factory Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

All Systems:

Yes, covers all aspects of repair.

General Maintenance:

Included

Troubleshooting:

Included, with advanced guide

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagrams:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Heater Air Conditioning:

Included

Engine Control System:

Included

Chassis Body:

Included

Restraint System:

Included

Interior:

Included

Differential Drive:

Included

Axle:

Included

Body Hardware:

Chassis/Body section includes related repair information.

Procedures Included

Repair Procedures:

Step-by-step, detailed

Diagnostic Procedures:

Included, advanced

Maintenance Procedures:

Included

Engine Rebuild:

Detailed engine service/repair covers full rebuild procedures.

Transmission Rebuild:

Detailed transmission service/repair covers full rebuild procedures.

Diagnostics Electrical:

Combined troubleshooting and electrical service with detailed wiring diagrams.

Technical Depth

Technical Depth:

Comprehensive, equivalent to factory technician knowledge

Styles Covered

All Styles:

📊 Manual Specifications

File Format

File Format Details:

PDF, viewable on PC-based Windows and Mac, savable to hard drive or CD-ROM

Print Quality

Printability:

Fully printable, individual pages or entire manual

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options 2002 2004:

5.9L Magnum V8, 5.9L Cummins Turbo Diesel I6, 8.0L V10 Magnum

Engine Code Example:

5.9L Cummins Turbo Diesel (ISB/QSB variants) for specific models.

Performance

Engine Performance Details:

Manual covers diagnostics, repair, and tuning for all engine variants.

Fuel System

Fuel System Coverage:

Fuel Injection / Fuel System service and repair

🔧 Transmission

Standard

Transmission Options 2002 2004:

NV4500 5-speed manual, NV5600 6-speed manual, 47RE 4-speed automatic, 48RE 4-speed automatic (for diesel)

Optional

Transmission Options 2002 2004:

See 'standard' for available options

Features

Transmission Coverage:

Service and repair procedures for all transmission types

📐 Dimensions

Exterior

Chassis Type:

Heavy-duty truck chassis

Weights

Gvwr Range:

Exceeds 8,500 lbs (Class 3 Heavy Duty)

Towing Capacity:

Significant towing and payload capacities, varies by configuration (covered in manual)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Information not directly provided, but manual covers restraint system.

Active Features

Active Safety Features:

Brake system, steering system, suspension components (covered in detail)

Passive Features

Passive Safety Features:

Restraint System (Airbags, Seatbelts) coverage

💡 Technology Features

Infotainment

Infotainment Systems Covered:

Basic electrical system diagnostics for factory radio and HVAC controls included.

Driver Assistance

Driver Assistance Features:

Coverage of ABS braking systems and basic electrical diagnostics.

Connectivity

Connectivity Features:

Manual includes wiring diagrams for understanding factory electrical connections.

🔧 Maintenance

Service Intervals

General Service Intervals:

Manual provides detailed information on recommended service intervals for all systems (oil changes, filter replacements, fluid checks, etc.)

Fluid Specifications

Engine Oil Type:

Specific viscosity grades (e.g., 5W-30, 15W-40 for diesel) and API service classifications covered.

Coolant Type:

Specifications for Mopar OAT (Organic Additive Technology) coolant or equivalent required.

Transmission Fluid Type:

Specific ATF+4 for automatic transmissions, and manual transmission fluid specifications.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid as specified.

Differentials Fluid Type:

Specifications for axle and differential lubricants provided.

Power Steering Fluid Type:

Specific power steering fluid type covered.

Known Issues

Common Issues 2002 2004:

Manual assists in diagnosing and repairing potential issues such as steering wander, HVAC problems, and diesel injector issues.

📚 Vehicle History

Brand Heritage

Dodge Truck Heritage:

Long history of producing robust and capable pickup trucks.

Model Evolution

Ram 3500 Third Gen:

Third generation introduced a significant redesign with updated styling, chassis, and powertrain options including the renowned Cummins Turbo Diesel.

Production

Production Period:

2002-2009 for the third generation, manual covers the initial 2002-2004 models.