Model Generation:
Second Generation (2002-2010)
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Platform Code:
SE28 (derived from Peugeot 807/Citroën C8 platform)
Vehicle Segment:
Full-size MPV (Multi-Purpose Vehicle) / Minivan
Key Selling Points:
Spacious interior, versatile seating, comfortable ride, practical for families.
Direct Competitors:
Citroën C8, Peugeot 807, Lancia Phedra, Renault Espace (depending on market).
Sliding Rear Doors:
Standard on most trims, enhancing access and convenience.
Flexible Seating:
Configurable seating arrangements for up to seven occupants.
Panoramic Roof:
Optional feature offering a spacious and airy cabin feel.
Primary Coverage:
Comprehensive service and repair procedures for Fiat Ulysse models 2002-2007.
Secondary Coverage:
Includes diagnostic information, maintenance schedules, electrical diagrams, and technical specifications.
Estimated Page Count:
1000+ pages (typical for comprehensive service manuals of this era)
Type:
Factory Service Manual (FSM) / Repair Manual
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECU, sensors, actuators).
Transmission:
Manual and automatic transmission systems, clutch, gearbox, driveline, driveshafts, differential.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels, tires.
Electrical:
Body electrical systems, lighting, instrument cluster, HVAC controls, power windows/locks/mirrors, battery, charging system, starter motor, fuse/relay layouts, wiring diagrams.
Body And Interior:
Body panels, doors, windows, seats, interior trim, dashboard, body sealing, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Safety Systems:
Airbag systems, seatbelt pre-tensioners, passive safety features.
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, belt inspections, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including disassembly, assembly, and adjustments.
Diagnostics:
Guidance on using diagnostic tools (e.g., OBD-II scanners), interpreting diagnostic data, and performing system checks.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Depth Of Information:
In-depth technical details, specifications, torque values, clearances, and diagnostic parameters for professional technicians and advanced DIY enthusiasts.
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval.
Printable:
Printable pages for workshop use.
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding:
N/A (Digital Format)
Paper Quality:
N/A (Digital Format)
Engine Code Petrol 1:
EW10J4 (2.0 L I4 16V)
Engine Code Petrol 2:
EW12J4 (2.2 L I4 16V)
Engine Code Diesel 1:
DW10TED4 (2.0 L HDi I4 16V Turbo Diesel)
Engine Code Diesel 2:
DW12TED4 (2.2 L HDi I4 16V Turbo Diesel)
2.0 Petrol Hp:
136 hp (100 kW)
2.0 Petrol Torque:
190 Nm (140 lb-ft)
2.2 Petrol Hp:
158 hp (116 kW)
2.2 Petrol Torque:
205 Nm (151 lb-ft)
2.0 Diesel Hp:
109 hp (80 kW)
2.0 Diesel Torque:
250 Nm (184 lb-ft)
2.2 Diesel Hp:
128 hp (94 kW)
2.2 Diesel Torque:
300 Nm (221 lb-ft)
Petrol Injection:
Multi-point fuel injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDi)
Emissions Standard:
Euro 3 / Euro 4 (depending on specific engine and market)
Standard Transmission:
5-speed Manual Transmission
Optional Transmission:
4-speed Automatic Transmission (often with 'Sport' mode)
Transmission Fluid Spec Auto:
Refer to manual for specific ATF type (e.g., LT 71141 or equivalent)
Transmission Fluid Spec Manual:
Refer to manual for specific gearbox oil type (e.g., API GL-4/GL-5)
Euro Ncap Rating:
4 Stars (for sibling models like Peugeot 807/Citroën C8 from 2003)
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Esp:
Optional Electronic Stability Program (ESP)
Traction Control:
Optional Traction Control System (TCS)
Airbags:
Front airbags, side airbags, optional curtain airbags.
Seatbelts:
All seats equipped with three-point seatbelts and pre-tensioners for front seats.
Child Seat Anchors:
ISOFIX mounting points on rear seats.
Infotainment System:
Factory fitted radio/CD player, optional navigation system, often with steering wheel mounted controls.
Cruise Control:
Optional cruise control system.
Parking Sensors:
Optional rear parking sensors.
Connectivity Options:
Limited by modern standards; typically auxiliary input for audio.
Oil Change Interval Km:
Typically 15,000 - 20,000 km or 1 year (whichever comes first) for petrol; 20,000 - 30,000 km or 1 year for diesel.
Timing Belt Replacement Km:
Refer to manual: generally around 120,000 km or 5-7 years for petrol engines, and timing chain for some diesel variants (check specific engine).
Engine Oil Spec Petrol:
Refer to manual: often ACEA A3/B4 or API SN/CF, viscosity typically 5W-40 or 0W-30 depending on engine.
Engine Oil Spec Diesel:
Refer to manual: often ACEA C2/C3 or API CF, viscosity typically 5W-30.
Coolant Spec:
OAT (Organic Acid Technology) coolant, typically pink or red, pre-diluted or concentrate. Refer to manual for exact type and capacity.
Brake Fluid Spec:
DOT 4 (refer to manual for confirmation and change interval)
Common Issues Diesel Dpf:
Diesel Particulate Filter (DPF) clogging on early models, especially with short urban journeys.
Common Issues Electrical:
Intermittent electrical faults, issues with door electronics, power window motors, and infotainment system.
Common Issues Suspension:
Wear in suspension components like bushings, ball joints, and shock absorbers due to vehicle weight and usage.
Common Issues HVAC:
Air conditioning compressor failures or leaks, blower motor issues.
Common Issues Engine Ancillaries:
Issues with EGR valves, turbochargers (especially on higher mileage diesel engines), and cooling system leaks.
Fiat Heritage:
Fiat has a long history in automotive manufacturing, known for innovation and practical vehicles.
Ulysse Evolution:
The Ulysse is Fiat's contribution to the joint venture with PSA Peugeot Citroën for a modular MPV platform, succeeding the first-generation Ulysse.
Production Era:
2002-2010 (second generation)
Manufacturing Location:
France (as part of the PSA/Fiat joint venture)
