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2002-2007 Jeep Liberty KJ Service and Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Product Name: 2002-2007 Jeep Liberty KJ Service and Repair Manual Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV, positioned...
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Type: Car
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Sku: 509628
2002-2007 Jeep Liberty KJ Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Product Name:
2002-2007 Jeep Liberty KJ Service and Repair Manual
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Segment:
Compact SUV, positioned as a more rugged and capable alternative to car-based crossovers.
Usp:
Off-road capability, distinctive styling, available V6 engine.
Competitive Analysis
Competitors:
Ford Escape, Chevrolet Tracker, Toyota RAV4, Honda CR-V, Nissan Xterra (though Xterra is body-on-frame).
Key Features
Off Road:
Available four-wheel drive systems (Command-Trac, Selec-Trac), higher ground clearance than many rivals.
Styling:
Boxy, utilitarian styling with Jeep's signature seven-slot grille.
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Models Covered:
All Jeep Liberty KJ models
Regions Covered:
North America, Europe, and other markets where the KJ model was sold
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Description:
Vehicle-specific, not generic repair information. Equivalent to what dealership technicians use.
Language
Language:
English
Format
Format:
Digital (typically PDF, but physical copies may also be available)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, lubrication system, cooling system, exhaust system, engine electrical, ignition system, starter system, charging system
Transmission Drivetrain:
Automatic transmission (42RLE), manual transmission (NV1500), transfer case (Command-Trac NV231, Selec-Trac NV242), front axle, rear axle, drivelines, hubs
Suspension Steering:
Front suspension (independent short-long arm), rear suspension (solid axle with locating links), steering system (power steering pump, rack and pinion), wheel alignment
Brakes:
Front disc brakes, rear drum brakes (or rear disc on some models), parking brake, ABS system (Anti-lock Brake System), hydraulic control unit
Electrical Electronics:
Body control module (BCM), powertrain control module (PCM), instrument cluster, lighting system (headlights, taillights, interior), power windows, power locks, power mirrors, audio system, airbags, immobilizer system, instrument panel, switches, relays, fuses
HVAC:
Heating, ventilation, air conditioning system (compressor, condenser, evaporator, blower motor, controls)
Body:
Exterior body panels, interior trim, doors, hood, tailgate, bumpers, glass, seals, body structure, rust prevention
Procedures Included
Routine Maintenance:
Oil changes, fluid checks and replacements, filter replacements, tire rotation, battery maintenance
Repair Overhaul:
Engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, wiring diagrams, component testing procedures
Installation Replacement:
Component replacement (alternator, starter, water pump, etc.), accessory installation, suspension geometry adjustments
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval (for PDF formats)
Accessibility:
Printable pages for easy use in a workshop environment
Print Quality
Clarity:
High-resolution diagrams, illustrations, and text (for digital or professionally printed versions)
Binding Type
Binding:
Spiral-bound or perfect-bound for durability and lay-flat usability (for printed versions)
Paper Type
Paper Quality:
Durable, grease-resistant paper (for printed versions)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L (147 cu in) Power-Tech I4
Base Engine Hp:
150 hp @ 5200 rpm
Base Engine Torque:
165 lb-ft @ 4000 rpm
Optional Engine
Optional Engine:
3.7L (226 cu in) PowerTech V6
Optional Engine Hp:
205 hp @ 5200 rpm (for 2002-2004), 210 hp @ 5200 rpm (for 2005-2007)
Optional Engine Torque:
235 lb-ft @ 4000 rpm (for 2002-2004), 240 lb-ft @ 4000 rpm (for 2005-2007)
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI)
Engine Codes
2 4L Engine Code:
2.4L DOHC (4-cylinder)
3 7L Engine Code:
3.7L SOHC (V6)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (NV1500) for 2.4L I4
Optional
Optional Transmission:
4-speed automatic (42RLE) for both 2.4L I4 and 3.7L V6
Features
AWD System Manual:
Command-Trac NV231 (part-time, shift-on-the-fly 4WD) or Selec-Trac NV242 (full-time 4WD) transfer case
AWD System Automatic:
Command-Trac NV231 (part-time, shift-on-the-fly 4WD) or Selec-Trac NV242 (full-time 4WD) transfer case
📐 Dimensions
Exterior
Length:
173.4 inches (4404 mm)
Width:
71.3 inches (1811 mm)
Height:
72.5 inches (1841 mm) with roof rails
Wheelbase:
104.2 inches (2647 mm)
Ground Clearance:
Approx. 7.4-8.3 inches (188-211 mm), depending on configuration
Cargo
Cargo Volume Behind Rear Seat:
30.4 cu ft (861 liters)
Cargo Volume With Rear Seat Folded:
67.4 cu ft (1908 liters)
Weights
Curb Weight:
3,780 - 4,150 lbs (1715 - 1882 kg), depending on configuration
Gross Vehicle Weight Rating:
Approx. 5,350 lbs (2427 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 2002-2007 models, with some variations across years)
NHTSA Frontal Impact Passenger:
Good (for 2002-2007 models, with some variations across years)
IIHS Frontal Offset:
Acceptable (for models tested)
Active Features
ABS:
Standard Anti-lock Brake System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional side curtain airbags (available on some later models)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional SiriusXM Satellite Radio, CD player, AM/FM stereo.
Navigation:
Rarely equipped, but optional navigation systems were available on higher trims later in the model run.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Aux Input:
Generally not equipped with standard auxiliary input jacks or USB ports; aftermarket solutions often used.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil used (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic transmission (42RLE), or as specified for manual transmission.
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Spark Plugs Replacement:
I4: approx. 100,000 miles; V6: approx. 60,000-100,000 miles (depending on type).
Fluid Specifications
Engine Oil:
SAE 5W-30 (for both I4 and V6 engines, check manual for API service classification).
Automatic Transmission Fluid:
ATF+4 (Mopar)
Coolant:
Mopar OAT (Orange) Antifreeze/Engine Coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Cracked cylinder heads (on early 3.7L V6 models), front suspension wear (ball joints, control arms), rear differential leaks, power steering pump failures, O2 sensor failures, exhaust manifold cracks (on some V6 engines).
Common Problems Electrical:
Window regulator failures, HVAC blower motor resistor failure, instrument cluster issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long history of producing capable off-road vehicles, dating back to WWII.
Model Evolution
Kj Generation:
The KJ Liberty was the second generation of Jeep's compact SUV, replacing the XJ Cherokee in North America. It featured a unibody construction.
Production
Production Years:
2001 (for 2002 model year) to 2007
Manufacturing Plant:
Toledo Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Generally received mixed reviews; often praised for off-road capability but criticized for on-road refinement and interior quality compared to some competitors.
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