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Jeep Liberty KJ Factory 2002-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Product Name: Jeep Liberty KJ Factory 2002-2007 Service Repair Manual Generation Generation Code: KJ Codes Platform: Chrysler KJ Platform 👋 Introduction Market...
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Sku: 461943
Jeep Liberty KJ Factory 2002-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Product Name:
Jeep Liberty KJ Factory 2002-2007 Service Repair Manual
Generation
Generation Code:
KJ
Codes
Platform:
Chrysler KJ Platform
👋 Introduction
Market Position
Category:
Compact SUV / Off-road vehicle
Competitive Analysis
Competitors:
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Suzuki Vitara.
Key Features
Target Audience:
Off-road enthusiasts, families seeking utility and capability, DIY mechanics.
Unique Selling Points:
Jeep's off-road heritage, robust build, available 4x4 systems, and comfortable ride for its class.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, timing, lubrication, cooling, fuel delivery, ignition, emissions control.
Transmission:
Automatic and Manual Transmission: Overhaul, diagnostics, fluid specifications, torque converter, shifting mechanisms.
Drivetrain:
Four-Wheel Drive (4WD) system, transfer case, front and rear axle assemblies, driveshafts, CV joints, differentials.
Brakes:
Hydraulic system, ABS, EBD, brake calipers, rotors, pads, lines, parking brake, bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, alignment specifications.
Steering:
Power steering system, steering column, rack and pinion, tie rods, alignment.
Electrical:
Complete wiring diagrams, fuse box locations, battery, charging system, starting system, lighting, instruments, power accessories, modules (PCM, BCM, etc.).
HVAC:
Air conditioning system, heater, climate control, refrigerant, diagnostics, component replacement.
Body:
Body panels, doors, windows, glass, interior trim, exterior trim, bumpers, hoods, liftgates.
Restraint Systems:
Airbag system diagnostics and replacement, seat belts.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for all major systems.
Repair:
Step-by-step repair instructions for all major components and systems, including removal, installation, and adjustment.
Rebuilds:
Complete engine and transmission overhaul procedures with specifications and torque values.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), scanner usage, component testing procedures, sensor readings.
Schematics:
Detailed electrical wiring diagrams for all circuits and systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds and advanced electronic diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Quality
Print Readability:
Optimized for printing, with clear layout and legible font sizes.
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline 1:
2.4L I4 (ED1)
Displacement Gasoline 1:
2429 cc (148.2 cu in)
Horsepower Gasoline 1:
150 hp @ 5200 rpm
Torque Gasoline 1:
165 lb-ft @ 4000 rpm
Engine Code Gasoline 2:
3.7L V6 (EWG)
Displacement Gasoline 2:
3701 cc (225.9 cu in)
Horsepower Gasoline 2:
205 hp @ 5200 rpm (2002-2005), 210 hp @ 5200 rpm (2006-2007)
Torque Gasoline 2:
235 lb-ft @ 4000 rpm (2002-2005), 235 lb-ft @ 4000 rpm (2006-2007)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
Recommended Octane:
87 octane (minimum) for 2.4L I4; 87 octane recommended for 3.7L V6, 89 octane recommended for optimal performance.
🔧 Transmission
Standard
Transmission Type Standard 1:
5-Speed Manual (NV1500)
Transmission Type Standard 2:
4-Speed Automatic (42RLE)
Optional
Optional Transmission:
4-Speed Automatic (45RFE - early models, phased out for 42RLE)
Features
4Wd System:
Command-Trac NV132 (part-time 2-speed transfer case) or Selec-Trac NV242 (full-time 4WD with 2-speed transfer case).
Automatic Transmission Fluid:
Mopar ATF+4 (MS-9602) or equivalent.
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant (MS-58065) or equivalent.
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
174.4 inches (4430 mm)
Width:
71.7 inches (1821 mm)
Height:
66.6 inches (1692 mm) with roof rails
Weights
Curb Weight:
Approx. 3700-4200 lbs (1678-1905 kg) depending on configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg) with 3.7L V6 and factory tow package.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2002-2004 models)
NHTSA Front Impact Passenger:
5 Stars (2002-2004 models)
IIHS Front Offset Crash Rating:
Acceptable (2002-2007 models)
Active Features
ABS:
Standard on all models (4-wheel disc brakes with ABS).
Traction Control:
Available on some models.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional side curtain airbags on some later models.
Seatbelts:
3-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (single-disc or in-dash 6-disc changer optional), optional premium Infinity sound system.
Display:
Basic digital display for radio and climate controls, optional navigation system on select models.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Not standard, typically requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months for severe duty; 6,000 miles (9,600 km) or 6 months for normal duty. Consult manual for specifics.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed.
Spark Plug Replacement:
2.4L I4: 100,000 miles (160,000 km); 3.7L V6: 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type 2 4L:
SAE 5W-30, API SP or API SN certified.
Engine Oil Type 3 7L:
SAE 5W-30, API SP or API SN certified.
Coolant:
Mopar OAT (Orange) Antifreeze/Coolant, 5/150,000 Formula (MS-9804) or equivalent.
Brake Fluid:
DOT 3
Known Issues
Common Problems 1:
Front suspension wear (ball joints, tie rods), rear differential leaks, power steering pump noise, coolant leaks (especially water pump and thermostat housing).
Common Problems 2:
PCM failure (especially on early models), ABS sensor issues, minor electrical glitches, exhaust manifold cracks (3.7L V6).
📚 Vehicle History
Brand Heritage
Brand Focus:
Jeep has a long-standing reputation for off-road capability and ruggedness.
Model Evolution
Generation Name:
KJ
Introduction Year:
2002
Facelift Year:
2005 (minor styling updates, interior improvements)
Production
Manufacturing Plant:
Toledo, Ohio, USA
Production Period:
2002-2007
🏆 Awards & Recognition
Recognitions
Award 1:
Kiplinger's Personal Finance Magazine named the 2002 Jeep Liberty one of the 'Best New Cars for 2002' for its value and versatility.
Award 2:
Recognized for its off-road capability in its segment, contributing to Jeep's brand image.
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