Yamaha XV1700PC Road Star Warrior 2002-2007 Service Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

24 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 75973

Tags: 2002 2003 2004 2005 2006 2007 Motorcycle Motorcycles Warrior XV1700PC Road Star Warrior Yamaha

Product variants

Description

The Yamaha XV1700PC Road Star Warrior, produced between 2002 and 2007, is a performance cruiser motorcycle that masterfully combines classic styling with a potent, engine-forward design. Featuring a robust air-cooled, 4-stroke, 1670cc V-twin engine with SOHC and a 48-degree cylinder angle, it delivers substantial power and torque. The model is recognized for its aggressive stance, capable handling for its class, and the distinctive blend of traditional cruiser aesthetics with sportier riding dynamics, making it a highly regarded platform for both spirited riding and customization. This comprehensive Service Manual / Workshop Repair Manual provides detailed guidance for owners, DIY enthusiasts, and professional motorcycle technicians. It covers all essential systems, including the engine, transmission, fuel, ignition, lubrication, electrical, chassis, suspension, and braking systems. The manual offers in-depth procedures for routine maintenance, tune-ups, component removal and installation, assemblies, disassemblies, and overhauls, along with troubleshooting and diagnostic techniques. It is designed to facilitate informed maintenance, enable cost-effective repairs, and ensure professional-quality service for your Yamaha XV1700PC Road Star Warrior.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV1700PC Road Star Warrior

Model Code:

XV1700PC

Production Years Covered:

2002, 2003, 2004, 2005, 2006, 2007

👋 Introduction

Market Position

Market Segment:

Performance Cruiser Motorcycle

Key Features

Model Philosophy:

Blends classic cruiser styling with a powerful, performance-oriented engine and chassis, targeting riders seeking both style and aggressive riding dynamics.

Manual Value Proposition

Target User:

Owners, DIY enthusiasts, professional motorcycle technicians seeking accurate repair and maintenance information.

Benefits:

Enables informed maintenance, cost savings on repairs, and professional-quality service.

📋 Manual Details

Coverage

Manual Type:

Service Manual / Workshop Repair Manual

Proprietary Components:

Includes instructions for proprietary Yamaha components and references manufacturer instructions for any third-party proprietary parts.

Format

File Format:

Pages

Page Count:

Language

Language:

English

Delivery

Delivery Method:

Electronic Download via Email

📖 Manual Coverage

Systems

Systems Covered:

Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Suspension, Brakes, Wheels, Tires

Suspension Front:

Inverted telescopic forks (specific travel and adjustment details in manual).

Suspension Rear:

Swingarm with adjustable monoshock (specific travel and adjustment details in manual).

Chassis Components:

Frame, swingarm, steering assembly.

Bodywork:

Fenders, fuel tank, side covers, seat assembly, fairings (if applicable).

Procedures

Procedures Included:

Routine Maintenance, Tune-ups, Removal and Installation, Assemblies and Disassemblies, Overhaul, Troubleshooting, Diagnostic Procedures, Repair Procedures

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, repair, and reassembly, including critical torque values and clearances.

Ignition System Diagnosis:

Covers troubleshooting of ignition coils, spark plug wires, and ignition control modules/sensors.

Fuel System Calibration:

Instructions for fuel system diagnostics, injector cleaning, and throttle body synchronization.

Depth

Technical Depth:

Comprehensive: Covers general automotive practices and emphasizes special aspects of the Yamaha XV1700PC, including detailed engine and transmission disassembly and reassembly.

Technical Depth

Special Tools:

Identifies and illustrates Yamaha-specific tools required for certain adjustments and repairs.

📊 Manual Specifications

File Attributes

Printability:

Searchability:

Assumed searchable text content due to PDF format

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin, SOHC, 4-valve

Displacement:

1670cc (102 cu.in.)

Bore X Stroke:

97.0 mm x 113.0 mm

Performance

Compression Ratio:

8.5:1 (Typical)

Fuel System

Fuel Delivery:

Fuel Injection (Specifics vary by year/market, typically Twin-throttle body with ECU control)

Throttle Body Type:

Dual throttle body system

Lubrication

Oil Type Recommendation:

Yamaha Genuine 4-stroke Motorcycle Oil (or equivalent JASO MA/MA2 certified SAE 20W-40 or 10W-40, depending on ambient temperature).

Cooling System

Cooling Method:

Forced Air Cooling

Engine Design

Engine Layout:

V-twin, 48-degree cylinder angle

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Features

Clutch Type:

Wet, multiple-disc, diaphragm spring

Final Drive:

Belt Drive

📐 Dimensions

Exterior

Length:

Approx. 2350 mm (92.5 in.)

Width:

Approx. 800 mm (31.5 in.)

Height:

Approx. 1155 mm (45.5 in.)

Weights

Dry Weight:

Approx. 255 kg (562 lbs.)

Wet Weight:

Approx. 275 kg (606 lbs.)

Wheels

Front Wheel:

18M/C x MT3.50

Rear Wheel:

17M/C x MT5.00

Tires

Front Tire:

120/70ZR18M/C (59W)

Rear Tire:

190/50ZR17M/C (75W)

🛡️ Safety Features

Features

Braking System Front:

Dual hydraulic disc, 298mm diameter, 4-piston calipers

Braking System Rear:

Hydraulic disc, 282mm diameter, 2-piston caliper

Guidelines

Torque Wrench Usage:

Emphasized in manual for critical fastener tightening.

💡 Technology Features

Engine Management

ECU Control:

Electronic Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.

Lighting

Headlight Type:

Halogen

Instrumentation

Dash Layout:

Analog speedometer, tachometer, with integrated digital displays for odometer, trip meter, fuel level, and clock.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 miles or annually).

Spark Plug Replacement:

Refer to manual for specific intervals (often around 6,000-10,000 miles).

Belt Drive Inspection Tensioning:

Regular inspection for wear and proper tensioning, as outlined in the manual.

Fluid Specifications

Brake Fluid Type:

DOT 4 recommended (check manual for specific requirements).

Coolant Type:

Not applicable (air-cooled engine).

Transmission Oil Type:

Yamaha Genuine Gear Oil or equivalent SAE 80 hypoid gear oil.

Known Issues

Common Wear Items:

Drive belt, clutch plates, wheel bearings, brake pads due to performance nature.

Potential Electrical Issues:

Wiring harness integrity, stator or rectifier issues can arise with age, requiring detailed diagnosis covered by the manual.

Fuel System Considerations:

Fuel injector maintenance, sensor checks for optimal performance.

Fluid Capacities

Engine Oil Capacity With Filter:

Refer to manual, typically around 4.3 Liters (4.5 US qt).

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha Corporation, a Japanese multinational corporation, renowned for its broad range of products and services, including motorcycles, musical instruments, and electronics. Yamaha Motor Company is a subsidiary specializing in motorcycles.

Model Evolution

Road Star Lineage:

The Road Star line, introduced in 1999, was Yamaha's answer to the growing popularity of large-displacement, classic-styled cruisers. The Warrior variant, introduced later, focused on enhanced performance and sportier handling.

Production

Manufacturing Location:

Typically manufactured in Japan or at Yamaha's overseas assembly plants.

🏆 Awards & Recognition

Recognitions

Model Reputation:

Praised for its powerful V-twin engine, distinctive styling, and surprisingly capable handling for its class, making it a popular choice for customization and performance riding.