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DAEWOO NUBIRA LACETTI 2002-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Nubira / Lacetti Model Codes: J200 Series (for the Lacetti designation) Generation Generation Designation: Second Generation (J200) Codes Platform Code: J200 👋 Introduction...
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DAEWOO NUBIRA LACETTI 2002-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Nubira / Lacetti
Model Codes:
J200 Series (for the Lacetti designation)
Generation
Generation Designation:
Second Generation (J200)
Codes
Platform Code:
J200
👋 Introduction
Market Position
Vehicle Segment:
Compact to Small Family Car (Sedan, Hatchback, Wagon variants)
Brand Perception:
Represents Daewoo's efforts to compete in established global compact car segments, later integrated into GM's global strategy.
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Toyota Corolla, Honda Civic, Hyundai Elantra, Opel Astra.
Key Features
Key Features Highlighted:
Value-oriented pricing, functional interior, choice of engines and transmissions, European styling influence (originally designed by Italdesign Giugiaro for the Lacetti).
📋 Manual Details
Coverage Areas
Coverage Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Regions Covered:
Global (assuming a comprehensive service manual reflecting typical Daewoo/GM production for these years)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Associated Manuals:
Includes Body Repair Manual and Labor Time Guide sections.
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Driveline/Axle
Chassis:
Brakes, Suspension, Steering
Body And Accessories:
Body construction, interior and exterior trim, accessories, HVAC
Electrical:
Comprehensive Electrical Wiring Diagrams, lighting, instruments, power accessories, restraints system
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable)
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication.
Body Repair:
Specific procedures for body panel repair, collision damage assessment, and structural integrity.
Pre Delivery Inspection:
Checklists and procedures for preparing a new vehicle for customer delivery.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to major component overhauls and diagnostics.
Diagnostic Tools:
Information on diagnostic connectors and potential use of specialized GM/Daewoo diagnostic tools (e.g., Tech 2).
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual. Includes clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Text-searchable PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine 1.4L DOHc:
Ecotec F14D3: 1399 cc, 16-valve, DOHC, multi-point fuel injection. Output typically around 92-94 PS (91-93 hp).
Engine 1.6L DOHc:
Ecotec F16D3: 1598 cc, 16-valve, DOHC, multi-point fuel injection. Output typically around 107-109 PS (106-107 hp).
Engine 1.8L DOHc:
Ecotec F18D3: 1796 cc, 16-valve, DOHC, multi-point fuel injection. Output typically around 120-122 PS (118-120 hp).
Performance
Engine Control:
ECU controlled, multi-point fuel injection (MPI).
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
Electric, in-tank
Technical Specs
Ignition System:
Electronic Ignition System (DIS - Distributorless Ignition System) with coil packs.
Cooling System:
Pressurized, liquid-cooled with thermostat and electric fan.
🔧 Transmission
Standard
Transmission Options:
5-Speed Manual Transmission (F15/F17 based, depending on application) and 4-Speed Automatic Transmission (GM 4T40-E/4T45-E based).
Optional
Automatic Transmission Features:
Electronically controlled, with torque converter lock-up in higher gears for improved fuel efficiency.
Features
Manual Transmission Clutch:
Hydraulically actuated dry single-plate clutch.
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 (check manual for exact specification, often GM specifications apply).
Automatic Transmission Fluid:
Dexron-III H (or equivalent GM specification for the 4T40-E/4T45-E transmission).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Station Wagon.
Wheelbase:
Approx. 2600 mm (102.4 inches) for Sedan/Hatchback, slightly different for Wagon.
Wheel Bolt Pattern:
5x110 mm
Tire Sizes Typical:
185/65R14, 195/60R15, 205/50R16 (depending on trim level and wheel option).
Weights
Curb Weight:
Varies by body style and engine, typically 1200-1350 kg (2650-2975 lbs).
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing organization. Euro NCAP and IIHS tests were conducted on Lacetti variants, showing mixed results in different impact scenarios, generally average for its class at the time.
Active Features
Active Safety Options:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (availability dependent on trim level and market).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side airbags (optional), seat belt pre-tensioners, reinforced safety cell, collapsible steering column.
Restraints System
Airbag System:
Covered in detail within the manual, including diagnostic procedures for airbag faults.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems (AM/FM, CD player, cassette tape in early models). Higher trims might offer optional CD changers or slightly more advanced audio setups. Manual covers radio removal/installation and basic electrical checks.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS, EBD, and optional TCS. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Options:
Basic auxiliary input for external devices might be present on later models or via aftermarket modifications. No integrated Bluetooth or USB as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific recommendation.
Timing Belt Replacement:
Critical for DOHC engines with timing belts. Interval usually around 60,000 miles (100,000 km) or 5 years. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
API SL/SM or ACEA A3/B3/B4. Viscosity typically 5W-30 or 5W-40. Manual will specify for each engine.
Coolant Specification:
GM Universal Coolant (blue) or equivalent OAT/HOAT. 50/50 mix with distilled water. Manual provides specific part number/type.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Refer to manual for precise type and replacement interval.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, struts), clutch wear (manual), catalytic converter issues, HVAC blower motor resistor failures, and occasional oil leaks from gaskets.
Electrical Gremlins:
As with many vehicles of this era, electrical system integrity can be a concern. The manual's wiring diagrams are crucial for troubleshooting.
Technical Specs
Spark Plugs:
Typically platinum-tipped spark plugs. Manual specifies part number and gap.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motors was a South Korean manufacturer, part of the Daewoo Group. It faced financial difficulties and was largely acquired by General Motors (GM) in 2002. Many Daewoo models were rebadged and sold under GM brands globally.
Model Evolution
Nubira Lacetti Development:
The J200 platform replaced the original Nubira (J100). The 'Lacetti' name was used in many markets (especially Europe) for this generation, while some retained the 'Nubira' name. It was designed by Italdesign Giugiaro. Post-GM acquisition, it became a global GM model, sold as Chevrolet Lacetti, Suzuki Forenza, and Buick Excelle in various markets.
Production
Production Period:
2002-2008 (J200 platform generation covered by this manual). Production continued in some markets under different names and updates after 2008.
Manufacturing Locations:
Primarily South Korea (Daewoo/GM facilities), but also potentially in other GM assembly plants depending on the market.
🏆 Awards & Recognition
Recognitions
Design Award:
The styling of the J200 platform (Lacetti) was handled by Italdesign Giugiaro, which often garners positive design commentary.
Ratings
Reliability Ratings:
Generally considered average for its class and era. Reliability can be dependent on maintenance history and specific build quality.
Certifications
Safety Certifications:
Compliant with various international safety standards depending on the market of sale. Manual provides specific component specifications for compliance.
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