Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Engine Variants Covered 2002-2006:
1.2L, 1.4L DOHC, 1.4L SOHC, 1.5L, 1.6L
Engine Variants Covered 2007-2010:
1.2L, 1.4L, 1.5L, 1.6L
Type:
Factory Workshop Service Repair Manual
Delivery Method:
Download Link
Powertrain 2002-2006:
Engine Electrical, Engine Exhaust, Engine Cooling, Timing Belt (1.6L), Crankshaft Replacement, Clutch, Manual Transmission, Automatic Transmission, Automatic Transmission Troubleshooting, Front Drive Axle
Chassis 2002-2006:
Brakes (Hydraulic, Disc, Drum, Parking), Suspension (Front, Rear), Steering (Power Steering, Steering Column), Drive Belt Routing
Electrical Body 2002-2006:
Airbags, Antilock Brakes (ABS), Electrical Component Locations, Engine Electrical, Fuses, Horns, HVAC, Instrument Panel, Interior Trim, Keyless Entry, Exterior Lights, Doors, Windows, Wiper Washer Wiring
Powertrain 2007-2010:
Engine Controls and Fuel (1.2L, 1.4L, 1.5L, 1.6L), Engine Cooling, Engine Electrical, Engine Exhaust, Manual Transmission, Automatic Transmission, Clutch, Front Drive Axle
Chassis 2007-2010:
Brakes (Hydraulic, Disc, Drum, Park), Suspension (Front, Rear), Steering (Manual Steering, Power Steering, Steering Wheel and Column), Cruise Control
Electrical Body 2007-2010
Electrical Body 2007-2010:
ABS, Body Repair, Bumper and Facia, Cellular/Entertainment/Navigation, Cigar Lighter Housing, Immobilizer, Lighting, Mirrors, Remote Functions, Seat Belts, Seats, Shift Lock Control, SIR (Supplemental Inflatable Restraint/Airbags), Steering Wheel Control Switch, Sunroof, Theft Deterrent, Vehicle Access, Wipers and Washers, HVAC (Manual & Automatic), Instrument Panel and Console Trim, Interior Trim and Paneling, Exterior Trim, Floor Coverings and Headlinings, Fixed and Moveable Windows
Repair Procedures:
Detailed step-by-step instructions for all workshop procedures, including engine rebuilds, transmission servicing, brake system repairs, suspension work, electrical diagnostics, and body panel replacement.
Diagnostic Procedures:
Troubleshooting guides, generic and GM-specific trouble codes, symptom analysis, and diagnostic flowcharts for various systems.
Maintenance Procedures:
Routine maintenance tasks such as fluid changes, filter replacements, belt inspection and replacement, brake pad replacement, and tune-up procedures.
Component Replacement:
Comprehensive guides for replacing major components like engines, transmissions, axles, suspension parts, steering components, and interior/exterior trim.
Depth:
Comprehensive: Covers everything from basic maintenance and diagnostics to complete disassembly and reassembly of all major vehicle systems.
Illustrations Quality:
High Resolution: Loaded with high-resolution illustrations, photos, and diagrams.
Engine 1.2L:
Typically a 1.2L Inline-4, exact specifications may vary by region (e.g., F12S3).
Engine 1.4L DOHc:
Likely the L14 DOHC engine. Power output around 94-97 hp, Torque around 95-97 lb-ft.
Engine 1.4L Sohc:
Likely an SOHC variant. Power output around 80-85 hp.
Engine 1.5L:
Likely the L15 DOHC engine. Power output around 90-95 hp, Torque around 95-97 lb-ft.
Engine 1.6L:
Likely the L16 DOHC engine. Power output around 105-110 hp, Torque around 105-110 lb-ft.
Engine 1.2L:
Base engine option, details vary by market, e.g., 1.2L SOHC.
Engine 1.4L:
Typically a 1.4L DOHC Ecotec engine (GM family). Power approx. 93-100 hp.
Engine 1.5L:
Often a 1.5L DOHC (GM family). Power approx. 97-105 hp.
Engine 1.6L:
Typically a 1.6L DOHC Ecotec engine (GM family). Power approx. 106-115 hp.
Horsepower Range:
Approx. 80 hp to 115 hp depending on engine and model year.
Torque Range:
Approx. 95 lb-ft to 115 lb-ft depending on engine.
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Timing Belt Note:
1.6L engine (2002-2006) specifically mentions timing belt coverage, indicating a belt-driven OHC setup. Other engines may be belt or chain driven.
Infotainment Systems Covered:
Coverage includes systems like radios, CD players, and navigation systems (for 2007-2010 models) as part of the entertainment and cellular sections.
Driver Assistance Features Covered:
Antilock Braking System (ABS) is covered, which is a foundational driver assistance feature.
Connectivity Features Covered:
Manual details components like horns, wipers/washers, and lighting systems, which are essential for vehicle operation and driver interaction.
Cruise Control:
Cruise control system coverage is included for 2007-2010 models.
Immobilizer Theft Deterrent:
Manual covers Immobilizer and Theft Deterrent systems (2007-2010), providing insights into vehicle security.
Oil Change Interval Typical:
Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Manual will specify exact intervals and oil types.
Timing Belt Replacement Interval:
For 1.6L engine (2002-2006), typical interval is around 60,000-90,000 miles (96,000-144,000 km). Manual will provide precise recommendation.
Engine Oil Type:
Typically API SM or SN certified synthetic or semi-synthetic 5W-30 or 10W-30, depending on engine and climate. Manual will list exact GM specifications (e.g., Dexos).
Coolant Type:
GM-specified engine coolant (typically a 50/50 mix of ethylene glycol and distilled water), often Dex-Cool compatible for later models.
Transmission Fluid Manual:
Manual transmission fluid conforming to GM specification (e.g., GL-4).
Transmission Fluid Automatic:
Dexron-VI automatic transmission fluid is typical for GM vehicles of this era. Manual will confirm specific fluid type and capacity.
Common Problems General:
Potential issues can include minor electrical faults, oil leaks from the valve cover or oil pan, suspension wear (bushings, ball joints), and occasional clutch wear in manual transmissions.
Common Problems Specific:
Some models may experience premature failure of the ignition coils, catalytic converter issues, or minor HVAC blower motor resistor problems. Manual will help diagnose and repair.
