Segment:
Subcompact / Compact Car
Target Audience:
Budget-conscious consumers seeking economical and practical transportation.
Key Competitors:
Hyundai Getz, Kia Rio, Chevrolet Aveo (sharing platforms/engines), Ford Fiesta, Volkswagen Polo, Opel Corsa.
Value Proposition:
Affordability, good fuel economy, practical interior for its class, reliability (generally) with proper maintenance.
Manual Value:
Provides technicians and DIY enthusiasts with the authoritative information needed for accurate repairs and maintenance, saving on labor costs.
Primary Coverage:
All mechanical and electrical systems, maintenance, repair, and troubleshooting for the Daewoo Kalos T200.
Specific Sections:
Engine, Transmission, Suspension, Brakes, Steering, HVAC, Electrical, Body, Body Repair, Wiring Diagrams.
Estimated Pages:
Varies by specific PDF rendition, but comprehensive coverage implies 1000+ pages.
Type:
Service and Repair Manual
Additional Types:
Includes sections equivalent to a Pre-Delivery Inspection (PDI) and Labour Time Guide.
Language:
English (Assumed, typical for such manuals)
Delivery Format:
Downloadable HTML Interface PDF Format
Powertrain:
Engine mechanical, engine cooling, engine electrical, engine control systems, engine exhaust, clutch, manual transmission, automatic transmission.
Chassis:
Suspension (front and rear), wheel alignment, tires and wheels, driveline and axle, hydraulic brakes, master cylinder, power booster, front and rear disc brakes, parking brakes, steering, power steering system.
Body And Comfort:
Heating and Ventilation (HVAC), Air Conditioning (AC), Restraints (SRS/Airbag systems), Body and Accessories, Body Repair.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspection points.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based troubleshooting.
Component Overhaul:
Reassembly and overhaul procedures for engines, transmissions, brake calipers, etc.
Electrical Diagnostics:
Electrical wiring diagrams, circuit testing, component testing, diagnostic procedures for electrical faults.
Depth:
Comprehensive, covering from basic routine maintenance to complex component overhauls and electrical diagnostics.
Visuals:
Features detailed exploded views, diagrams, and pictures to illustrate procedures.
Special Tools:
Identifies and describes any special tools required for specific repair procedures.
Engine Options List:
1.2L I4 SOHC, 1.4L I4 SOHC, 1.4L I4 DOHC, 1.5L I4 SOHC
Displacement:
1.2 Liters (approx. 1150 cc)
Configuration:
Inline 4-cylinder, Single Overhead Camshaft (SOHC)
Displacement:
1.4 Liters (approx. 1399 cc)
Configuration:
Inline 4-cylinder, Single Overhead Camshaft (SOHC)
Displacement:
1.4 Liters (approx. 1399 cc)
Configuration:
Inline 4-cylinder, Dual Overhead Camshaft (DOHC)
Valve Train:
Belt or Chain Driven DOHC with 4 valves per cylinder
Displacement:
1.5 Liters (approx. 1498 cc)
Configuration:
Inline 4-cylinder, Single Overhead Camshaft (SOHC)
Horsepower Range:
Approx. 75-100 HP (varies by engine and market tune)
Torque Range:
Approx. 110-130 Nm (varies by engine)
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics (likely Bosch or similar aftermarket provider).
Transmission Type:
5-Speed Manual
Manual Transmission Codes:
D-16, Y4M
Transmission Type:
4-Speed Automatic
Automatic Transmission Code:
Aisin 81-40LE
Clutch Type:
Dry single plate diaphragm spring clutch
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III (or equivalent specification; Refer to manual for exact specification and capacity)
Body Style:
Hatchback (5-door), potentially Sedan (4-door) depending on market
Curb Weight Range:
Approx. 1050-1150 kg (varies by engine and equipment)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual for specific GVWR
Euro Ncap Score:
3-star (for early models, later revisions might vary)
Braking System:
Front ventilated discs, Rear drums (standard on many models). Some higher trims may have rear discs.
ABS:
Optional or standard on higher trims, covers braking system.
Airbags:
Driver and passenger front airbags (standard on most markets). Side airbags may be optional.
Seat Belts:
Three-point seatbelts with pretensioners (front), three-point or lap belts (rear).
Audio System:
Basic AM/FM/CD player, possibly with MP3 support. Aux input might be present on later models.
Navigation:
Not typically available from factory, but aftermarket options are possible.
Cruise Control:
Optional on higher trims or later models.
Bluetooth:
Rarely factory-fitted, primarily an aftermarket addition.
Oil Change:
Every 10,000 km or 6 months, whichever comes first (refer to manual for specific engine/oil type).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
100,000 km for iridium plugs, 60,000 km for standard plugs (refer to manual for specific type).
Engine Oil:
API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 or 10W-40 (Refer to manual for exact viscosity and capacity).
Coolant:
Ethylene Glycol based antifreeze (e.g., Dex-Cool equivalent), mixed 50/50 with distilled water. Capacity: Approx. 5.0-5.5 Liters.
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for specific type and capacity)
Common Wear Items:
Front control arm bushings, wheel bearings, rear shock absorbers, clutch wear (manual transmission).
Electrical Gremlins:
Potential for minor electrical issues like faulty window regulators, dashboard illumination, or sensor failures with age.
Cooling System:
Thermostat housing leaks, radiator fan issues.
Exhaust System:
Corrosion of exhaust pipes and muffler can occur in humid or salty environments.
Manufacturer:
Daewoo Motor Company (South Korea, later absorbed by GM).
Launch Year:
2002 (Global launch for T200)
Facelift:
Facelifted in 2004 with styling revisions and some feature updates.
Production Locations:
South Korea, Uzbekistan (as Chevrolet Spark/Damus), Vietnam, etc.
End Of Production For Model Name:
Around 2013 globally under Daewoo/Chevrolet branding, but this manual covers up to 2011.
