2002-2011 Suzuki Outboard Service Manual DF4 DF5 4/5 HP DF

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🏷️ Basic Information Identification Make: Suzuki Model: Outboard Model Detail: DF4 / DF5 Year: 2002-2011 📋 Manual Details Documentation Manual Type: Service Repair Manual Manual Title: 2002-2011 Suzuki Outboard Service...

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Type: Outboard Motor

Vendor:

Sku: 38700

Tags: 2.5HP 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 DF4 DF5 Marine Outboard Engines Outboard Motor Suzuki

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Outboard

Model Detail:

DF4 / DF5

Year:

2002-2011

📋 Manual Details

Documentation

Manual Type:

Service Repair Manual

Manual Title:

2002-2011 Suzuki Outboard Service Manual DF4 DF5 4/5 HP

Delivery Method:

PDF Download

Software Required:

Language:

English

⚙️ Engine Specifications

General

Engine Type:

Four-Stroke

Horsepower:

4 HP / 5 HP

Cooling System:

Water Cooled

Starting System:

Manual Start / Electric Start (depending on specific model configuration)

Lubrication

Engine Oil Type:

Refer to Manual for Specifics (typically SAE 10W-30 or 10W-40 API SE, SF, SG, SH, SJ, SL rated)

Gear Oil Type:

Refer to Manual for Specifics (typically SAE 80W-90 GL-4 rated)

Performance

Idle Speed:

Refer to Manual for Specifics (typically around 850-950 RPM)

Ignition Timing:

Refer to Manual for Specifics

🔧 Maintenance

Schedule

Periodic Maintenance Schedule:

Included

Tune Up

Spark Plug Gap:

Refer to Manual for Specifics (e.g., 0.7-0.8 mm)

Spark Plug Type:

Refer to Manual for Specifics (e.g., NGK CR6HSA or equivalent)

Components

Water Pump Impeller:

Serviceable/Replaceable

Fuel Filter:

Serviceable/Replaceable

Anodes:

Serviceable/Replaceable

📄 Electrical

Charging System

Battery Charging:

System Details Included

Starter System

Electric Starter:

System Details Included (for models equipped)

📄 Fuel System

Carburetor

Carburetor Tuning:

Covered (for carbureted models)

Fuel Delivery

Fuel Pump:

High Pressure Fuel Pump (for EFI models)

📄 Power Unit

Engine Internals

Piston Rings:

Serviceable

Cylinder Head:

Assembly/Disassembly Procedures

Crankshaft:

Serviceable

📄 Mid Unit

Components

Drive Shaft:

Serviceable

Swivel Bracket:

Serviceable

📄 Lower Unit

Gearcase

Gear Shimming Adjustments:

Covered

Components

Propeller Shaft:

Serviceable

📄 Power Trim Tilt

System

Power Trim Tilt Unit:

Service Procedures Included (for models equipped)

📄 Troubleshooting

Diagnostics

Troubleshooting Guide:

Included

Fault Codes:

Self-Diagnostic System Troubleshooting Covered

📄 General Information

Specs

Torque Specifications:

Included

Tools Materials:

Required Tools and Materials Listed