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2002 BMW M5 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: M5 Model Year: 2002 Codes Chassis Code: E39 Engine Code: S62B50 👋 Introduction Market Position Market Position: High-performance luxury sedan, directly competing with...
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Sku: 330282
2002 BMW M5 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Model Year:
2002
Codes
Chassis Code:
E39
Engine Code:
S62B50
👋 Introduction
Market Position
Market Position:
High-performance luxury sedan, directly competing with established German performance marques. The M5 represented the pinnacle of BMW's engineering for the E39 generation.
Competitive Analysis
Competitors:
Mercedes-Benz E55 AMG (W210), Audi S6 (C5), Porsche Panamera (though a later competitor).
Key Features
Key Features:
Naturally aspirated V8 engine, sophisticated chassis tuning, luxurious interior, ample power, superior driving dynamics for its class.
📋 Manual Details
Coverage
Coverage Areas:
Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, Electrical Systems, HVAC, Bodywork, Diagnostics, Troubleshooting, Maintenance, Repair
Page Count
Estimated Page Count:
Extensive (digital format, typically hundreds of pages equivalent)
Manual Type
Manual Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software/Web-based Access (Licensed)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, Engine electrical, Fuel & Emissions, Cooling, Lubrication, Intake & Exhaust, Transmission (manual and automatic), Clutch, Driveshafts, Differential, Axles, Suspension (front and rear), Steering, Brakes (hydraulic, ABS, DSC), Wheels & Tires, Body & Chassis, Interior Trim, HVAC, Electrical Systems (lighting, power accessories, instrumentation, SRS Airbag, DME, EGS, DSC modules), Audio System, Navigation System
Procedures
Procedures Included:
Routine maintenance, Scheduled servicing, Oil changes, Filter replacements, Spark plug replacement, Brake pad/rotor replacement, Suspension component repair/replacement, Steering system service, Engine tune-up, Engine diagnostics, Engine component repair (e.g., VANOS, oil pump), Cooling system flush and repair, Fuel system cleaning and repair, Transmission fluid change, Clutch replacement, Driveshaft and CV joint service, Differential fluid change, Electrical troubleshooting, Wiring harness repair, HVAC system service, Body panel alignment and repair, Interior component removal/installation, Diagnostic trouble code (DTC) interpretation and resolution, Component testing and replacement, Software updates and programming (where applicable)
Depth
Technical Depth:
Comprehensive factory-level detail, including diagnostic procedures, repair instructions, specifications, torque values, wiring diagrams, and exploded views.
📊 Manual Specifications
File Format
Digital Requirements:
Internet connection and a web browser. Compatible with PC, laptop, smartphone, and tablet.
Print Quality
Print Quality Analogue:
N/A (digital format, print functionality dependent on user's printer)
Binding Type
Binding Type Analogue:
N/A (digital format)
Paper Type
Paper Type Analogue:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
4941 cc (4.9 Liters)
Bore X Stroke:
94.0 mm x 89.0 mm
Compression Ratio:
11.0:1
Valve Train:
Dual Overhead Camshafts (DOHC), 4 Valves per Cylinder
Power Output:
400 PS (394 hp) @ 6600 rpm
Torque Output:
500 Nm (369 lb-ft) @ 3800 rpm
Performance
Acceleration 0 60 Mph:
Approx. 4.8 seconds
Fuel System
Fuel Injection:
Sequential Multi-point Electronic Fuel Injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded (91+ Octane)
Other
Engine Management System:
Bosch Motronic ME 7.2 with dual VANOS and individual throttle bodies
🔧 Transmission
Standard
Transmission Type:
6-speed Manual (Getrag 420G)
Optional
Transmission Type Optional:
No automatic transmission offered on North American models.
Features
Clutch Type:
Hydraulically actuated dual-mass flywheel
Gear Ratios Manual:
1st: 4.23, 2nd: 2.53, 3rd: 1.67, 4th: 1.22, 5th: 1.00, 6th: 0.83, Reverse: 3.55
Final Drive Ratio:
3.15:1
📐 Dimensions
Exterior
Length:
4881 mm (192.2 in)
Width:
1802 mm (70.9 in)
Height:
1437 mm (56.6 in)
Wheelbase:
2830 mm (111.4 in)
Front Track:
1510 mm (59.4 in)
Rear Track:
1516 mm (59.7 in)
Weights
Curb Weight:
1795 kg (3957 lbs)
Gross Vehicle Weight Rating:
2200 kg (4850 lbs)
Weight Distribution F R:
Approx. 50:50
Cargo
Trunk Capacity:
400 liters (14.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated under current NHTSA standards of the time, but designed with high safety standards.
IIHS Front Impact:
Good (for its era)
Active Features
Active Safety Features:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control System (ASC+T), Electronic Brake-force Distribution (EBD), Cornering Brake Control (CBC)
Passive Features
Passive Safety Features:
Front airbags (dual-stage), Side airbags (front), Head Protection System (HPS) airbags, Crumple zones, Reinforced passenger cell, Seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio (later options included BMW Business CD, M-ASK, or MK4 navigation system)
Audio System:
Harman Kardon premium audio system often standard or optional.
Driver Assistance
Driver Assistance Features:
Cruise Control, Park Distance Control (PDC) front and rear.
Connectivity
Connectivity Features:
Optional integrated mobile phone preparation (Bluetooth or analog).
Other
Other Tech Features:
Xenon headlights, Rain-sensing wipers, Automatic climate control, Electrically adjustable front seats with memory, Heated front seats, Power-adjustable steering column, Auto-dimming rearview mirror, Electric glass sunroof.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system recommends oil changes based on driving conditions, typically between 10,000 to 15,000 miles or annually.
Major Service Interval:
Inspection I (approx. 30,000 miles/2 years), Inspection II (approx. 60,000 miles/4 years) – these are comprehensive checks and replacements (e.g., spark plugs at Inspection II).
Fluid Specifications
Engine Oil Type:
SAE 0W-40 (BMW Longlife-01 certified recommended)
Engine Oil Capacity:
8.5 liters (9.0 US quarts) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4 (BMW High Performance Brake Fluid)
Transmission Fluid Type Manual:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF 2)
Differential Fluid Type:
BMW Hypoid Gear Oil G2 (API GL-5, SAE 75W-90)
Known Issues
Known Issues:
VANOS (Variable Valve Timing) system solenoids and seals, S62 oil pump drive sprocket wear, rear main crankshaft seal leaks, clutch wear, rod bearing wear (though less prevalent than on some other BMW V8s), cooling system components (hoses, radiator, water pump), subframe bushings, strut mounts, electronic throttle bodies (ETBs) can be sensitive.
Part Numbers
Oil Filter Oem:
11 42 7 519 287 (or equivalent Mann-Filter HU 821 y)
Air Filter Oem:
13 72 1 405 433 (typically a set of two)
Cabin Filter Oem:
64 11 2 187 651 (or equivalent)
Spark Plug Oem:
12 12 0 031 976 (Bosch FGR 7 KQP0E)
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW (Bayerische Motoren Werke AG) has a long-standing reputation for producing driver-focused, high-performance vehicles, particularly known for its inline-six engines and later, its potent V8 and V10 performance models. The 'M' division is synonymous with motorsport and enhanced production vehicles.
Model Evolution
E39 M5 Introduction:
The E39 M5 was introduced in 1998 for the 2000 model year and continued through the 2003 model year (2004 in North America). It succeeded the E34 M5 and was succeeded by the E60 M5.
E39 M5 Distinction:
It was the first M5 generation to feature a V8 engine, departing from the tradition of inline-six engines established by its predecessors.
Production
Production Years:
1998-2003
Production Location:
Dingolfing, Germany
Total Production Units:
Approximately 20,482 units worldwide.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Car and Driver's 10 Best list for 2001 and 2002.
Road And Track Performance:
Consistently praised by automotive journalists for its performance, handling, and everyday usability.
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