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CITROEN 2002 C5 EVASION Workshop Service Repair Manual IN FRENCH

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🏷️ Basic Information Identification Make: Citroën Model: C5 Model Variant: Evasion Model Year: 2002 Codes Chassis Code: DC 👋 Introduction Market Position Vehicle Segment: Large Family Car / Executive Car...
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CITROEN 2002 C5 EVASION Workshop Service Repair Manual IN FRENCH
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C5
Model Variant:
Evasion
Model Year:
2002
Codes
Chassis Code:
DC
👋 Introduction
Market Position
Vehicle Segment:
Large Family Car / Executive Car
Competitive Analysis
Competitors:
Ford Mondeo, Opel Vectra/Signum, Volkswagen Passat, Peugeot 406/607, Renault Laguna.
Key Features
Suspension System:
Citroën's Hydractive III hydropneumatic suspension system (variable stiffness and ride height).
Design Philosophy:
Focus on comfort, interior space, and innovative technology.
Unique Selling Points:
Exceptional ride comfort via Hydractive suspension, distinctive 'sliding' rear side windows, advanced safety features for its era.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Workshop Service and Repair
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
French
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU).
Transmission:
Manual and Automatic transmission overhaul, clutch, torque converter, gearbox components, shift mechanisms, transmission fluid.
Chassis:
Suspension (Hydractive III suspension specific details), steering system (hydraulic power steering), braking system (ABS, EBD, disc and drum components), wheels and tires.
Electrical:
Wiring diagrams, battery, alternator, starter motor, lighting system, dashboard instruments, body control module (BCM), central locking, power windows, wipers, horn.
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, climate control system (HVAC), dashboard assembly, sound insulation.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding procedures, common issues and solutions, diagnostic tool usage (DIAGBOX/PP2000 equivalent).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.
Repair:
Engine component replacement (e.g., cylinder head, pistons, crankshaft), transmission rebuild, brake caliper overhaul, suspension strut replacement, electrical component repair.
Overhaul:
Complete engine and transmission overhaul procedures with detailed disassembly and reassembly instructions.
Troubleshooting:
Systematic diagnostic trees and step-by-step troubleshooting guides for various faults.
Adjustment:
Adjustment procedures for brakes, clutch, steering, and door mechanisms.
Installation:
Installation procedures for major components and accessories.
Technical Depth
Diagnostic Depth:
Advanced diagnostic procedures, including sensor data interpretation and actuator testing.
Repair Depth:
Detailed step-by-step repair instructions with torque specifications, clearances, and special tool requirements.
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all vehicle systems.
Technical Specifications:
Inclusion of all essential technical data, specifications, tolerances, and diagnostic values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on OCR quality if scanned).
Print Quality
Print Readability:
Designed for clear printing of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, V6 (depending on specific market variant, but common engines for 2002 include EW and ES series petrol and DW series diesel)
Displacement Petrol Common:
1.8L (1749cc, EW7), 2.0L (1997cc, EW10), 3.0L (2946cc, ES9 V6)
Displacement Diesel Common:
2.0L (1997cc, DW10 HDi), 2.2L (2179cc, DW12 HDi)
Performance
Power Output 2.0I:
Approx. 138 PS (101 kW; 136 hp)
Torque 2.0I:
Approx. 190 Nm
Power Output 2.2Hdi:
Approx. 136 PS (100 kW; 134 hp)
Torque 2.2Hdi:
Approx. 314 Nm
Fuel System
Fuel Injection Petrol:
Multi-point Fuel Injection (MPI) or Direct Injection (Di - on later EW10D variants)
Fuel System Diesel:
Common Rail Direct Injection (HDi)
Engine Management
ECU Type:
Bosch Motronic, Siemens, or similar ECU depending on engine and market.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Gearbox (e.g., BE4/5)
Optional
Optional Transmission:
4-speed Automatic Transmission (AL4) or 6-speed Automatic (AM6 on V6 variants)
Features
Automatic Features:
Tiptronic sequential shifting (on some models), Comfort/Sport modes.
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-80 (specific part numbers like PSA 9730 AE)
Automatic Transmission Fluid:
LF ATF (Low Friction Automatic Transmission Fluid) - typically Esso/Mobil LT 71141 (e.g., PSA 9736 22).
📐 Dimensions
Exterior
Length:
Approx. 4743 mm
Width:
Approx. 1775 mm
Height:
Approx. 1462 mm
Wheelbase:
Approx. 2725 mm
Weights
Kerb Weight Petrol:
Approx. 1450 - 1550 kg
Kerb Weight Diesel:
Approx. 1500 - 1600 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (Euro NCAP 2002)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Esp:
Optional Electronic Stability Program (ESP).
Brake Assist:
Emergency Brake Assist (EBA).
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (optional/depending on trim).
Seatbelts:
Pre-tensioning seatbelts with force limiters, ISOFIX child seat anchor points.
Body Structure:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls. CD Changer optional.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard or optional cruise control and speed limiter.
Parking Assistance:
Optional rear parking sensors.
Connectivity
Hands Free System:
Optional Bluetooth hands-free system.
Lighting
Headlights:
Halogen headlights, Bi-Xenon HID headlights optional on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 20,000 km or 1 year, whichever comes first. Check manual for specific engine type.
Oil Change Interval Diesel:
Typically 20,000 km or 1 year, whichever comes first. Check manual for specific engine type.
Timing Belt Replacement:
For EW engines: 120,000 km or 5 years. For ES9 V6: 60,000 km or 4 years. For DW engines: 150,000 km or 5 years. (Always verify with manual).
Fluid Specifications
Engine Oil Specification Petrol:
Total Quartz INEO MC3 5W-30 or equivalent ACEA A3/B4 or C3 API SN/CF.
Engine Oil Specification Diesel:
Total Quartz INEO MC3 5W-30 or equivalent ACEA A3/B4 or C3 API SN/CF (for HDi engines).
Coolant Specification:
PSA Peugeot Citroën antifreeze/coolant (blue or green, ethylene glycol based) - e.g., Total Glacelf Auto Supra.
Brake Fluid Specification:
DOT 4
Hydropneumatic Fluid:
LHM Plus (Citroën's specific mineral hydraulic fluid) - e.g., Total Fluide LDS (for later systems, check specific manual for 2002 Hydractive III).
Known Issues
Hydropneumatic Suspension:
Leaks in hydraulic lines, sphere failures, pump issues, height corrector malfunctions.
Electrical System:
Issues with BSI (Body Systems Interface) multiplexing, sensor failures, door locking mechanisms.
Diesel Particulate Filter:
Clogging of FAP (Filtre à Particules) filters on HDi models, particularly with short journey usage.
Climate Control:
HVAC blower motor resistor failures, climate control unit issues.
Common Repairs
Suspension Spheres:
Replacement of hydropneumatic suspension spheres as part of routine maintenance.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën has a long history of automotive innovation, particularly in suspension technology (DS, SM) and ride comfort.
Model Evolution
C5 First Generation:
The first generation C5 (produced from 2000 to 2008) replaced the Citroën Xantia and XM. It was designed to be a more conventional offering than its predecessors but retained Citroën's hallmark comfort and innovation.
Production
Manufacturing Location:
Rennes, France
Production Years:
2000 - 2008 (First Generation)
🏆 Awards & Recognition
Recognitions
General Reception:
While specific awards are not prominently recalled for the 2002 C5 Evasion as a standout model, the C5 range in general was praised for its comfort and innovative suspension by automotive journalists upon its release.
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