CITROEN EVASION 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Codes Platform Code: Type 78, later Type U64 Vin Decoder Start Digit: VF7 👋 Introduction Market Position Vehicle Segment: Large...

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Sku: 511210

Tags: 2002 Car Cars Citroen EVASION

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Evasion

Year:

Codes

Platform Code:

Type 78, later Type U64

Vin Decoder Start Digit:

👋 Introduction

Market Position

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle)

Target Audience:

Families, individuals requiring flexible cargo and passenger space

Competitive Analysis

Key Competitors:

Renault Espace, Chrysler Voyager/Dodge Caravan, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra

Key Features

Unique Selling Points:

Spacious interior, modular seating, comfortable ride, distinctive French styling

Manual Value Proposition

Benefits For Owner:

Empowers owners to perform DIY maintenance and repairs, reducing dealership costs and increasing vehicle understanding.

Benefits For Professionals:

Provides quick access to technical data, procedures, and specifications essential for efficient and accurate repair work.

Manual Coverage

Manual Type Detail:

This is a comprehensive workshop manual designed for technicians and skilled DIYers, covering all aspects of repair and maintenance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Page Count:

Refer to actual document (typically 500+ pages for full service manuals)

Manual Type

Type:

Workshop Manual / Service Repair Manual

Language

Language:

English (likely, based on description)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system

Drivetrain Systems:

Clutch, gearbox (manual/automatic variants), propeller shafts, rear axles, front axle

Suspension Steering Brakes:

Front and rear suspensions, steering system (hydraulic power steering), braking system (ABS, EBD if equipped)

Electrical Electronic Systems:

Wiring diagrams, starter system, charging system, lighting, instrumentation, body electronics, engine control unit (ECU), climate control electronics

Body Chassis:

Bodywork, chassis frame, doors, windows, interior trim, bumpers, collision repair basics

Procedures Included

Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacements, tune-ups), fluid checks and top-ups, brake pad replacement, belt replacement

Repair Procedures:

Engine overhaul, transmission removal/installation, brake caliper overhaul, suspension component replacement, steering rack replacement, electrical component diagnosis and repair

Troubleshooting Diagnostics:

Fault finding guides, diagnostic trouble codes (DTCs) interpretation (if applicable via OBD-II), common problem solutions

Technical Specifications:

Torque specifications for all fasteners, diagnostic values, clearances, tolerances

Technical Depth

Depth:

Comprehensive: Covers routine maintenance to major component overhaul and complex electrical diagnostics.

Diagnostic Equipment Requirement:

May require specific diagnostic tools (e.g., Lexia/Diagbox for advanced electronic diagnostics) beyond the scope of this PDF, but covers general fault finding.

📊 Manual Specifications

File Format

Compatibility:

All Windows Operating Systems, macOS, Linux, iOS, Android (via PDF Reader)

Readability:

High-resolution PDFs for clear display of text, diagrams, and images. Recommended reader: Adobe Acrobat Reader.

Print Quality

Printability:

Allows individual page or section printing for workshop use. Printer-friendly formatting.

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

ES9J4 (2.9 V6 24V), EW10J4 (2.0 16V), DW10ATED (2.0 HDi), RHY (2.0 HDi)

Performance

Displacement 2.0 Petrol:

1997 cc

Power 2.0 Petrol:

132 hp (97 kW) at 6000 rpm

Torque 2.0 Petrol:

190 Nm (140 lb-ft) at 4100 rpm

Displacement 2.0 Hdi:

1997 cc

Power 2.0 Hdi:

90 hp (66 kW) at 4000 rpm (DW10ATED), 109 hp (80 kW) at 4000 rpm (DW10ATED4)

Torque 2.0 Hdi:

205 Nm (151 lb-ft) at 1900 rpm (90hp), 250 Nm (184 lb-ft) at 1750 rpm (109hp)

Displacement 2.9 V6:

2946 cc

Power 2.9 V6:

207 hp (152 kW) at 6000 rpm

Torque 2.9 V6:

283 Nm (209 lb-ft) at 4000 rpm

Fuel System

Petrol Injection Type:

Multi-point fuel injection (MPi)

Diesel Injection Type:

Direct injection (Common Rail for DW10 models)

🔧 Transmission

Standard

Standard Transmission 2.0:

5-speed manual

Optional

Optional Transmission 2.0:

4-speed automatic (AL4 type)

Standard Transmission V6:

4-speed automatic (likely an Aisin-sourced unit)

Features

Clutch Type:

Hydraulically operated single dry plate clutch (for manual transmission)

Gearbox Oil Type:

Refer to specific gearbox identification (e.g., ATF Dextron III for automatics, manual transmission fluid GL-4/GL-5 rated, SAE 75W-90 or 80W-90)

📐 Dimensions

Exterior

Length:

Approx. 4,630 mm (182.3 in)

Width:

Approx. 1,830 mm (72.0 in) excluding mirrors

Height:

Approx. 1,740 mm (68.5 in) excluding roof rails

Interior

Seating Capacity:

5 to 7 seats (depending on configuration)

Weights

Curb Weight:

Approx. 1,600 kg - 1,800 kg (depending on engine and specification)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for 1999 model, likely similar for 2002)

Active Features

Standard on most models, often with EBD (Electronic Brakeforce Distribution)

Traction Control:

Optional on some models

Passive Features

Airbags:

Front airbags standard, optional side airbags

Seatbelts:

3-point seatbelts for all seating positions, pre-tensioners for front seats

💡 Technology Features

Infotainment

Radio Cd Player:

Integrated or aftermarket options, often with steering wheel controls on higher trims.

Climate Control:

Manual or automatic climate control systems available, depending on trim level.

Driver Assistance

Cruise Control:

Optional on many models

Connectivity

OBD Ii Port:

Standard diagnostic port for engine and emissions data

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (check manual for exact specification)

Oil Change Interval Diesel:

Typically 10,000 km (6,200 miles) or 12 months, whichever comes first (especially for older HDi engines)

Timing Belt Replacement:

Refer to engine specification. For EW10J4 and ES9J4 engines, typically 120,000 km (75,000 miles) or 5 years. For HDi engines, consult specific interval. Crucial to follow.

Fluid Specifications

Engine Oil Petrol:

Refer to engine type. Typically API SL/SJ or ACEA A3/B3 or A3/B4. Viscosity: 5W-40 or 10W-40.

Engine Oil Diesel:

Refer to engine type. Typically API CF/CF-4 or ACEA B3/B4. Viscosity: 5W-40 or 10W-40 (low SAPS if DPF equipped, though unlikely on 2002 models).

Coolant:

Ethylene glycol based antifreeze, typically pink or blue. Consult manual for specific type and capacity.

Brake Fluid:

DOT 4

Power Steering Fluid:

Citroën recommends specific hydraulic fluid for its systems, consult manual. Generally mineral oil based.

Transmission Fluid Manual:

GL-4 or GL-5 specified gear oil, SAE 75W-90 or 80W-90

Known Issues

Common Electrical Faults:

Issues with door locks, central locking, window regulators, and dashboard illumination can occur.

Common Engine Issues Petrol:

Potential for ignition coil failure, lambda sensor issues, and exhaust gas recirculation (EGR) valve problems.

Common Engine Issues Diesel:

Early HDi engines could suffer from injector seal leaks or turbocharger issues if not maintained properly. Glow plug failure is common in cold weather.

Suspension Steering:

Wear in suspension bushings, ball joints, and track rod ends is common due to vehicle weight and usage.

Transmission Issues:

The AL4 automatic gearbox can be prone to issues with its hydraulic block and solenoid valves if not regularly serviced.

📚 Vehicle History

Brand Heritage

Citroen Philosophy:

Known for innovative design, comfortable ride (e.g., hydropneumatic suspension on other models), and practical solutions.

Model Evolution

Development Shared Platform:

Part of the PSA Group's 'Eurovans' project, sharing a platform with the Peugeot 806 and Fiat Ulysse/Lancia Zeta. Facelifted in 1998.

Production

Production Years:

1994-2002

Manufacturing Location:

Sevel Nord plant, Hordain, France

🏆 Awards & Recognition

Recognitions

Euro Ncap Classification:

Awarded 4 stars for occupant protection in 1999 tests, indicating a good level of safety for its era.