DODGE DAKOTA 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 2002 Product Type: Service Repair Manual 👋 Introduction Market Position Segment: Compact Pickup Truck Target Audience: DIY mechanics, professional technicians, fleet...

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Type: Truck

Vendor:

Sku: 476765

Tags: 2002 Cars DAKOTA Dodge Misc Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Year:

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Segment:

Compact Pickup Truck

Target Audience:

DIY mechanics, professional technicians, fleet maintenance.

Competitive Analysis

Competitors:

Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier.

Key Features

Distinguishing Features:

Known for its strong V8 engine option (in later models, though 2002 typically had V6 and 4-cylinder) and comfortable ride for a compact truck.

Manual Value Proposition:

Provides the critical technical knowledge to maintain, diagnose, and repair the 2002 Dodge Dakota effectively, saving time and money.

📋 Manual Details

Coverage Areas

Vehicle Generations Covered:

Second Generation (1997-2004)

Trim Levels Covered:

All trim levels including base, Sport, SLT, R/T

Body Styles Covered:

Regular Cab, Club Cab (Extended Cab)

Drive Types Covered:

2WD (Two-Wheel Drive), 4WD (Four-Wheel Drive)

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system, timing system.

Engine Performance:

Engine tuning, compression testing, emissions control systems.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel filter replacement.

Ignition System:

Spark plugs, ignition coils, ignition control module, distributor (if applicable).

Control System:

Engine Control Module (ECM) diagnostics, sensors (O2, MAP, TPS, Crankshaft Position, Camshaft Position), actuators.

Transmission Automatic:

Valve body, torque converter, planetary gear sets, transmission control module (TCM), fluid and filter changes, seal replacement.

Transmission Manual:

Clutch assembly, gearbox, shifter linkage, fluid changes.

Drivetrain:

Driveshaft, U-joints, universal joints, axle shafts, differential, transfer case (4WD models).

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, ball joints, sway bars, alignment specifications.

Steering:

Power steering pump, steering gear, tie rods, steering column, alignment procedures.

Brakes:

Brake system diagnosis, hydraulic system, front and rear disc/drum brakes, ABS (Anti-lock Braking System) components, bleeding procedures, rotor and pad replacement.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, instrument cluster, wiring diagrams, fuses, relays.

Body And Frame:

Body panel removal and installation, interior trim, doors, windows, mirrors, bumpers, frame specifications.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, blower motor, A/C compressor, heater core, evaporator core.

Comfort And Convenience:

Power windows, power locks, power mirrors, seat adjustments, cruise control.

Safety Systems:

Airbag system diagnosis and repair, seat belts.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement, brake inspections, tire rotations.

Diagnostic Procedures:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their interpretation, component testing procedures.

Repair Procedures:

Detailed step-by-step instructions for component removal, overhaul, and reinstallation.

Rebuild Procedures:

Engine and transmission rebuild procedures (where applicable).

Adjustment Procedures:

Wheel alignment, brake adjustments, clutch adjustment (if applicable).

Wiring Diagrams:

Comprehensive electrical system wiring diagrams for various circuits.

Torque Specifications:

Torque values for critical fasteners across all systems.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to major overhauls and diagnostics.

Detail Level:

Detailed, with exploded views, diagrams, and clear illustrations.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text content for quick information retrieval.

Print Quality:

High-resolution for clear readability and printing.

Print Quality

Image Clarity:

Sharp images and diagrams.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.5L Magnum 4-cylinder, 3.9L Magnum V6, 4.7L Magnum V8 (introduced mid-cycle).

Engine Codes 4 Cylinder:

421A (2.5L)

Engine Codes V6:

395A (3.9L)

Engine Codes V8:

A47 (4.7L)

Performance

2.5L Horsepower:

120 hp @ 4800 rpm

2.5L Torque:

152 lb-ft @ 3200 rpm

3.9L Horsepower:

175 hp @ 4800 rpm

3.9L Torque:

230 lb-ft @ 3200 rpm

4.7L Horsepower:

235 hp @ 4800 rpm

4.7L Torque:

300 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (standard on 2.5L and 3.9L)

Optional

Optional Transmission V6:

4-speed automatic (42RE)

Optional Transmission V8:

5-speed automatic (45RFE/545RFE)

Features

Transfer Case 4Wd:

NV231HD (manual shift), NV244 (electronic shift) for 4WD models.

📐 Dimensions

Exterior

Wheelbase Regular Cab:

111.9 inches

Wheelbase Club Cab:

124.9 inches

Bed Length Short:

6.25 feet

Bed Length Long:

8.17 feet (rare for 2002)

Weights

Curb Weight Range:

3,500 - 4,500 lbs (approx.)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4-star (approx. for this era)

Active Features

Standard on most models, optional on base.

Passive Features

Airbags:

Driver and passenger front airbags.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette and/or CD player, optional premium sound systems.

Display Technology:

Basic analog gauges, LCD odometer and trip computer.

Driver Assistance

Cruise Control:

Available on most trim levels.

Connectivity

Auxiliary Input:

Not standard, aftermarket integration possible.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).

Engine Coolant Flush:

Every 30,000 miles or 3 years.

Transmission Fluid Change Automatic:

Every 30,000-60,000 miles, depending on towing or severe use. Check manual for specific intervals and fluid type.

Spark Plug Replacement 4 Cyl:

Approx. 100,000 miles (platinum/iridium plugs).

Spark Plug Replacement V6 V8:

Approx. 100,000 miles (platinum/iridium plugs).

Fluid Specifications

Engine Oil Type:

API Certified SAE 5W-30 (check manual for climate-specific viscosity variations).

Engine Oil Capacity:

3.9L V6: 5 quarts with filter; 4.7L V8: 6 quarts with filter.

Transmission Fluid Automatic:

ATF+4 (Chrysler Material Standard MS-9602).

Transmission Fluid Manual:

SAE 75W-90 GL-5 gear oil.

Coolant:

Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula (or equivalent OAT).

Known Issues

Common Wear Items:

Ball joints, tie rod ends, sway bar links, wheel bearings, oxygen sensors, catalytic converters.

Engine Specific Issues 4.7L:

Plenum gasket leaks, oil filter housing leaks, occasional lifter noise.

Transmission Issues:

Torque converter shudder or failure, transmission solenoid issues (automatic).

Electrical Issues:

Faulty instrument clusters, power window motor failures, blower motor resistor failures.

Rust Prone Areas:

Cab corners, rocker panels, bed sides, frame rails (depending on climate).

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing capable trucks, dating back to the early Dodge Power Wagon.

Model Evolution

Dakota History:

The Dakota was positioned as a mid-size truck, bridging the gap between compact and full-size pickups. The second generation (1997-2004) saw significant updates and the introduction of the powerful 4.7L V8.

Production

Manufacturing Plant:

Warren Truck Assembly Plant, Warren, Michigan.

🏆 Awards & Recognition

Recognitions

Market Perception:

Generally considered a capable and durable compact/mid-size truck, especially with the V8 engine.