Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, fleet operators, individuals requiring versatile passenger and cargo space.
Key Competitors Era:
Citroรซn C8, Peugeot 807, Lancia Phedra, Renault Espace, Ford Galaxy, Volkswagen Sharan.
Body Style:
MPV (Minivan)
Seating Capacity:
Typically 7 or 8 seats
Design Philosophy:
Focus on practicality, modularity, passenger comfort, and family-oriented features.
Engine Mechanical:
Complete engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system (Bosch Motronic ME7.3.2), ignition system, emissions control systems (catalytic converter, EGR), sensor diagnostics, ECU operation.
Transmission Automatic:
Maintenance, overhaul, torque converter, valve body, solenoids, electronic control unit.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pads, discs, calipers, fluid specifications, bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, pump, fluid types, steering column.
Electrical System:
Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, fuse box diagrams, wiring diagrams.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, chassis components, rust prevention, corrosion control.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser, climate control unit.
Maintenance Schedule:
Recommended service intervals for oil changes, filter replacements, fluid checks, brake inspections, etc.
Troubleshooting:
Diagnostic flowcharts for common symptoms, error codes, and electrical faults.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul.
Rebuilds:
Detailed procedures for engine and transmission rebuilds, including torque specifications and clearances.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), live data interpretation, sensor testing.
Depth Level:
Comprehensive (covers routine maintenance to major overhauls and complex diagnostics).
โ๏ธ Engine Specifications
Engine Code:
ES9J4 (PSA XFX / Fiat 842)
Engine Type:
Naturally Aspirated V6, Petrol
Displacement:
2946 cc (3.0 Liters)
Bore X Stroke:
92.7 mm x 73.3 mm
Compression Ratio:
10.5:1
Cylinder Head Design:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Horsepower:
204 PS (150 kW) at 6000 rpm
Torque:
285 Nm (210 lb-ft) at 3750 rpm
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Injection System:
Multi-point Fuel Injection (MPI) with Bosch Motronic ME7.3.2 ECU
Throttle Body:
Electronic Throttle Control (ETC)
Crash Test Ratings:
Euro NCAP ratings for earlier generations; specific 2002 model data may vary. Expected to be in the 3-4 star range for its era.
ABS:
Standard (Bosch 5.7 or similar)
Ebd:
Standard (Electronic Brake-force Distribution)
Traction Control:
Optional/Standard depending on trim level
Stability Control:
Rarely standard on this model/year; check specific vehicle.
Airbags:
Front airbags, optional side airbags, curtain airbags.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters for front seats.
Child Seat Anchors:
ISOFIX points on rear seats.
Engine Oil Change:
Typically every 15,000 km or 1 year, whichever comes first. Consult manual for exact intervals based on driving conditions.
Transmission Fluid Change:
Recommended every 60,000 km or 4 years for automatic transmission.
Timing Belt Replacement:
Crucial for this engine; typically 120,000 km or 5 years. Failure results in catastrophic engine damage.
Engine Oil Grade:
Fully Synthetic SAE 5W-40 or 0W-40 (API SL/SM, ACEA A3/B4).
Coolant Type:
OAT (Organic Acid Technology) Antifreeze/Coolant, typically purple or pink (e.g., Paraflu UP).
Engine Idling Problems:
Can be related to dirty throttle body, EGR valve issues, or vacuum leaks.
Automatic Transmission Hesitation:
Common with AL4 transmission; can be due to fluid degradation, solenoid issues, or valve body wear. Regular fluid changes are critical.
Electronic Faults:
Various minor electrical gremlins can occur due to age and wiring complexity.
Suspension Wear:
Bushes and ball joints can wear over time, leading to knocking noises and poor handling.
Manufacturer Heritage:
Fiat, an Italian automotive manufacturer with a long history of diverse vehicle production.
Generation:
Second Generation Fiat Ulysse (Type 220 Facelift)
Platform Sharing:
Part of the Sevel/PSA Group platform (Eurovan project), shared with Citroรซn C8, Peugeot 807, and Lancia Phedra.
Production Period:
2002-2007 (for the facelifted second generation)
Manufacturing Location:
Sevel Sud factory in Val di Sangro, Italy.
