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2002 Ford E-350 Econoline Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: E-350 Econoline Year: 2002 Codes Chassis Code: Vans (E-Series) 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for owners and professional...
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Type: Truck
Vendor:
Sku: 330670
2002 Ford E-350 Econoline Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Ford
Model:
E-350 Econoline
Year:
2002
Codes
Chassis Code:
Vans (E-Series)
👋 Introduction
Market Position
Positioning:
Essential diagnostic and repair resource for owners and professional technicians working on the 2002 Ford E-350 Econoline.
Competitive Analysis
Advantage:
Offers licensed, OE-derived information in a convenient, searchable digital format, superior to older printed manuals in accessibility and cost-effectiveness.
Key Features
Licensing:
Officially licensed and derived from Original Equipment (OE) materials.
Accessibility:
Compatible with PC, laptop, smartphone, or tablet with internet access and a web browser.
Ease Of Use:
Designed for do-it-yourselfers and professionals with intuitive navigation and clear instructions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
Extensive (Digital Format)
Manual Type
Type:
Official Licensed Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software (Web Browser Accessible)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, repair, overhaul, and tune-up procedures for all available gasoline and diesel engines.
Drivetrain:
Front and rear axle systems, driveshafts, differentials, hubs, bearings, and seals. Includes maintenance and repair of all driveline components.
Transmission:
Automatic and manual transmission diagnostics, repair, removal, installation, fluid changes, and torque converter service.
Brakes:
Hydraulic brake systems, ABS, parking brake, brake fluid, master cylinder, wheel cylinders, calipers, rotors, pads, and lines.
Suspension:
Front and rear suspension components, shocks, struts, springs, control arms, bushings, ball joints, tie rods, and alignment specifications.
Steering:
Power steering system, steering column, steering gear/rack, linkages, and alignment procedures.
Electrical:
Complete wiring diagrams, charging system, starting system, lighting, ignition system, instrumentation, body controls, and diagnostic procedures for electrical faults.
Heating And Air Conditioning:
HVAC system components, refrigerant, compressor, condenser, evaporator, blower motor, climate controls, and diagnostic troubleshooting.
Body And Frame:
Body panel repair, interior trim removal and installation, door mechanisms, latches, hinges, glass replacement, and structural component information.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, and component inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and common issue identification for various systems.
Repair:
Step-by-step repair instructions for all major components and systems, including removal, disassembly, assembly, and reinstallation.
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical systems, including scan tool data interpretation and component testing.
Fuel System Service:
Fuel pump replacement, fuel filter changes, fuel injectors, and fuel tank servicing.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, and heater core replacement and maintenance.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, and manifold service.
Wheel And Tire:
Tire rotation, balance, replacement, wheel bearing service, and brake rotor/pad replacement.
Diagnostic Codes:
OBD-II diagnostic trouble codes (DTCs) and their meaning, along with troubleshooting steps.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, measurement, component replacement, and reassembly.
Transmission Rebuild:
Instructions for complete transmission rebuilds, including valve body servicing and torque converter procedures.
Electrical Schematics:
Comprehensive wiring diagrams for all electrical systems, facilitating accurate diagnosis and repair.
📊 Manual Specifications
File Format
Software Format:
Web-based application accessible via standard internet browser.
Print Quality
Digital Quality:
High-resolution digital content with clear diagrams and text.
Binding Type
Access Method:
Online Subscription (1 Year Access)
Paper Type
Digital Paper Simulation:
Simulates printed manual experience with searchable text and easily navigable sections.
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.2L V6 Triton (EFI), 5.4L V8 Triton (EFI), 6.8L V10 Triton (EFI), 7.3L V8 Power Stroke Turbo Diesel (DI)
Performance
4.2L V6:
Approx. 202 hp @ 4800 rpm, 257 lb-ft @ 3400 rpm
5.4L V8:
Approx. 235 hp @ 4500 rpm, 330 lb-ft @ 3500 rpm
6.8L V10:
Approx. 275 hp @ 4500 rpm, 410 lb-ft @ 3250 rpm
7.3L V8 Power Stroke:
Approx. 215 hp @ 3000 rpm, 450 lb-ft @ 2000 rpm (Turbo Diesel)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for gasoline engines; Direct Injection (DI) for Power Stroke Diesel.
🔧 Transmission
Standard
Transmission Options:
4-speed Automatic (4R70W, 4R100); 5-speed Manual (M5OD-R2 for gasoline engines).
Optional
Diesel Transmission:
TorqueShift 5-speed Automatic (7.3L Power Stroke).
Features
Overdrive:
All automatic transmissions feature overdrive for improved fuel economy.
📐 Dimensions
Exterior
Wheelbase Options:
138 inches, 158 inches
Overall Length:
Varies by wheelbase (e.g., ~210-230 inches)
Weights
Gvwr Range:
Approx. 8,800 lbs to 11,500 lbs (depending on configuration).
Curb Weight:
Varies significantly by configuration and equipment.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
2WD: 4/5 stars, 4WD: 4/5 stars (for specific configurations, varies).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on front and rear wheels.
Passive Features
Airbags:
Driver and passenger front airbags.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player or cassette player options. Premium sound systems may be available.
Driver Assistance
Cruise Control:
Available cruise control for enhanced highway driving comfort.
Connectivity
Trailer Brake Controller:
Provision or integration for optional trailer brake controllers on certain models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, depending on engine type and driving conditions (consult manual for specific recommendations).
Transmission Fluid Change:
Recommended every 30,000-50,000 miles for automatic transmissions, potentially sooner under severe use.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30, 15W-40 for diesel) and API service classification.
Coolant:
Ford Premium Engine Coolant (Green) or equivalent, meeting specification WSS-M97B51-A1.
Transmission Fluid:
Mercon V for 4R70W; Mercon SP or XT-2-QDX for 4R100; Mercon LV for TorqShift.
Known Issues
Engine Vibration V10:
Some early V10 engines may exhibit rough running or misfires, often related to spark plug blow-out or ignition coil issues.
Diesel Glow Plugs:
The 7.3L Power Stroke diesel may require glow plug replacement for cold-weather starting.
Rear Main Seal Leak:
Occasional rear main seal leaks can occur, particularly on higher mileage vehicles.
Evap Emissions System:
Canister purge valve or vent solenoid issues can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Ford Commercial Vehicles:
Ford has a long-standing reputation for producing durable and reliable commercial vehicles and vans.
Model Evolution
E Series Legacy:
The E-Series platform, including the E-350 Econoline, has been a mainstay in Ford's lineup for decades, evolving through multiple generations with continuous improvements in powertrain, safety, and comfort.
Production
Manufacturing Location:
Kansas City Assembly Plant, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Fleet Vehicle Popularity:
The E-Series is consistently a top seller in the full-size van segment for fleet and commercial use.
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