🏷️ Basic Information

Make:

Ford

Model:

Escort

Year:

2002

Generation Designation:

Sixth Generation (North America)

Chassis Code:

CD135 (North American Platform)

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and Ford Escort owners seeking to perform maintenance and repairs themselves.

Advantage:

Provides specific, factory-level information tailored to the 2002 Ford Escort, unlike generic repair guides. Offers a digital, searchable, and printable format for convenience.

Features:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, A-Z repair coverage, printable pages, digital format for easy access and storage.

📋 Manual Details

Covered Models:

All Ford Escort models for the 2002 model year, including sedan, wagon, and potentially performance variants if applicable.

Estimated Page Count:

Detailed page count not provided, but described as comprehensive for A-Z repairs.

Type:

Factory Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

All Systems:

Includes comprehensive coverage of Maintenance, Engine, Control Systems, Mechanical components, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lubrication, Ignition, Starting/Charging, Automatic Transmissions, Clutches, Manual Transmissions, Transfer/Propeller Shafts, Drive Shafts, Differentials, Axles, Suspension, Tires & Wheels, Brake Control, Brakes, Parking Brakes, Steering Columns, Power Steering, Air Conditioning, Supplemental Restraint Systems (SRS), Seat Belts, Engine Immobilizers, Cruise Control, Wipers & Washers, Door Locks, Meters, Audio/Visual Systems, Horns, Windshields/Glass/Mirrors, Instrument Panels, Seats, Engine Hoods/Doors, Exterior & Interior components, Electrical systems, and Multiplex/CAN Communication systems.

Electrical Systems:

Comprehensive wiring schematics for all electrical circuits, including lighting, ignition, starting, charging, instrumentation, power accessories, and control modules.

Body And Chassis:

Includes procedures for body panel removal and installation, collision repair guidelines, glass replacement, and interior trim work.

Fuel And Exhaust:

Covers fuel tank service, fuel lines, fuel filter replacement, exhaust manifold, catalytic converter, and muffler replacement.

Repair Procedures:

Step-by-step instructions for maintenance, servicing, diagnosis, and repair of all vehicle systems. Includes troubleshooting guides, diagnostic procedures, component removal and installation, and repair techniques.

Troubleshooting Diagnosis:

Detailed diagnostic flowcharts and troubleshooting guides for common and complex issues across all systems.

Emission System Repair:

Covers diagnosis and repair of emission control components such as the catalytic converter, oxygen sensors, EGR valve, and evaporative emission control (EVAP) system.

Suspension Steering Repair:

Instructions for strut and shock absorber replacement, ball joint inspection and replacement, tie rod end service, and power steering pump or rack and pinion repair.

Depth:

Factory-level detailed repair information, equivalent to what dealership technicians use. Covers everything from basic maintenance to complete vehicle repair.

Engine Rebuild:

Procedures for engine disassembly, component inspection, machining specifications, and reassembly for both major and minor engine overhauls.

📊 Manual Specifications

File Type:

PDF

Print Capability:

Fully printable, allowing users to print only required pages or enlarged diagrams.

Binding:

Digital (no physical binding)

Paper Format:

N/A (digital format)

⚙️ Engine Specifications

Engine Options:

Likely includes the 2.0L SPI (SOHC) and potentially the 2.0L Zetec (DOHC) inline-4 gasoline engines. Specific engine codes (e.g., from VIN) would be needed for precise identification.

Horsepower Torque:

Specifications for horsepower and torque for each engine variant are detailed within the manual. For reference, the 2.0L SPI typically produced around 110-115 hp, and the 2.0L Zetec around 130 hp.

Fuel Delivery:

Covers Electronic Fuel Injection (EFI) systems, including fuel pump, injectors, fuel pressure regulator, and sensors.

Engine Identification:

Manual provides guidance on identifying specific engine variants through engine block casting numbers or VIN decoding.

Radiator Water Pump:

Procedures for radiator removal and installation, water pump replacement, thermostat testing, and coolant leak diagnosis.

🔧 Transmission

Standard Transmission:

Likely a 5-speed manual transmission was standard on many models.

Optional Transmission:

A 4-speed automatic transmission was a common option.

Transmission Coverage:

Detailed repair and maintenance procedures for both manual and automatic transmissions, including clutch replacement, seal replacement, fluid changes, and internal component diagnosis.

Drive Axle Specs:

Coverage of front-wheel drive axle assemblies, including CV joints, boots, seals, and differential service.

Clutch Replacement:

Detailed steps for clutch disc, pressure plate, and release bearing replacement for manual transmission models, including flywheel resurfacing recommendations.

📐 Dimensions

Wheelbase:

Approximately 103.2 inches (2621 mm).

Overall Length:

Varies by body style, typically around 174-177 inches (4420-4496 mm).

Curb Weight:

Varies by model and equipment, typically ranging from 2600 to 2800 lbs (1180-1270 kg).

Gross Vehicle Weight Rating:

GVWR specifications are critical for load capacity and would be found in the manual.

Towing Capacity:

While not typically a towing vehicle, any relevant towing information or limitations would be present if applicable.

Passenger Volume:

Passenger volume specifications are typically detailed in owner's manuals, but the repair manual focuses on components within the interior.

🛡️ Safety Features

NHTSA Ratings:

Specific NHTSA ratings for the 2002 model are not readily available in this general description, but the manual would contain information on safety systems.

Active Safety:

Features like Anti-lock Braking System (ABS) were available, along with standard braking systems and power steering.

Braking System:

In-depth coverage of brake pad replacement, rotor inspection and replacement, brake caliper service, bleeding the brake system, and ABS system diagnostics.

Passive Safety:

Includes information on airbags (driver and passenger), seat belts with pretensioners, and reinforced body structure.

Seat Belt System:

Detailed instructions for seat belt inspection, replacement, and adjustment, including pre-tensioner system information.

💡 Technology Features

Audio System:

Basic AM/FM stereo with cassette and/or CD player options. Manual covers radio removal/installation and speaker replacement.

Dashboard Instruments:

Detailed explanations of instrument cluster functions, warning lights, and troubleshooting for faulty gauges or indicators.

Cruise Control:

Cruise control system is available on some trims, with repair and diagnosis procedures covered in the manual.

Anti Lock Brakes:

Diagnostic and repair procedures for the ABS control module, wheel speed sensors, and hydraulic modulator.

Diagnostic Ports:

OBD-II (On-Board Diagnostics II) port located under the dashboard for engine and emissions diagnostics. The manual details diagnostic trouble codes (DTCs) and scan tool usage.

🔧 Maintenance

Oil Change Interval:

Typically recommended every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual provides precise intervals based on severe vs. normal usage.

Engine Oil:

Likely SAE 5W-30 or 5W-20 API certified synthetic blend or full synthetic oil, depending on engine and climate. Manual specifies exact viscosity and API service classification (e.g., API SN/SP).

Transmission Fluid:

For automatic transmissions: Mercon V. For manual transmissions: Manual Transmission Fluid (MTF) meeting Ford specification WSS-M2C200-C.

Coolant:

Ford Premium Engine Coolant (Green) or equivalent, a 50/50 mix of ethylene glycol and distilled water. Manual specifies Ford specification WSS-M97B51-A1.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual specifies the required type and adherence to DOT standards.

Power Steering Fluid:

Likely Ford specifically formulated power steering fluid or a compatible Type-F ATF. Manual confirms exact specification.

Differentials Axles:

Manual specifies the appropriate gear oil viscosity and specification for the front differential.

Air Conditioning Refrigerant:

Specifies the type of refrigerant (likely R-134a) and oil required for the A/C system, along with safe handling procedures.

Common Problems:

Potential common issues for this generation might include minor electrical gremlins, exhaust system leaks, and wear on suspension components due to age. The manual provides diagnostic procedures for all potential faults.

Engine Performance Issues:

The manual would cover troubleshooting for common engine issues like misfires, rough idling, and poor acceleration, likely related to spark plugs, ignition coils, fuel injectors, or sensors.

📚 Vehicle History

Ford History:

Ford has a long and storied history in automotive manufacturing, known for producing reliable and accessible vehicles.

Escort Lineage:

The Ford Escort was a popular compact car in Ford's lineup for many years, undergoing several redesigns to stay competitive in its segment.

North American Design:

The sixth generation Escort in North America was designed with a focus on affordability and practicality, featuring a more rounded and contemporary styling compared to previous generations.

Production Years:

The North American Ford Escort was produced from 1981 to 2003. The 2002 model represents the final years of this generation.

🏆 Awards & Recognition

Model Awards:

Specific awards for the 2002 model are not highlighted in the product description, but the Escort was a consistent seller in its segment for many years.