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Jeep Grand Cherokee 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2002 Codes Platform Code: WJ 👋 Introduction Market Position Market Segment: Mid-size Luxury SUV Competitive Analysis Key Competitors: Ford Explorer,...
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Jeep Grand Cherokee 2002 Factory Service Repair ManualJeep Grand Cherokee 2002 Factory Service Repair ManualJeep Grand Cherokee 2002 Factory Service Repair ManualJeep Grand Cherokee 2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2002
Codes
Platform Code:
WJ
👋 Introduction
Market Position
Market Segment:
Mid-size Luxury SUV
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery
Key Features
Vehicle Strengths:
Off-road capability (Quadra-Drive II available), comfortable ride, spacious interior, available powerful V8 engine
📋 Manual Details
Coverage Areas
Engine Variants Covered:
4.0L I-6, 4.7L V8
Page Count
Estimated Page Count:
Approx. 2000+ pages (typical for full factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine fuel and exhaust, engine cooling, engine lubrication, ignition system, emission control systems, starting and charging system, transmission (42RE, 45RFE/4545RFE, NV242/NV247 transfer cases)
Chassis:
Brake system (hydraulic, ABS), steering system, suspension system (front and rear), driveline (axles, driveshafts)
Body And Electrical:
Body and frame, interior systems, exterior systems, heating and air conditioning (HVAC), electrical systems (wiring diagrams, components, diagnostics), instrument panel, accessories
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics And Troubleshooting:
Component testing, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Repair And Rebuilding:
Component removal and installation, overhaul procedures, specifications for disassembly and assembly
Technical Depth
Depth:
Comprehensive (covering basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures)
📊 Manual Specifications
File Format
File Format:
PDF (Searchable and printable)
Print Quality
Illustration Quality:
High-quality illustrations, diagrams, and schematics
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
4.0L (3956cc) SOHC 12-valve I6 (PowerTech)
Engine 1 Bore X Stroke:
3.88 in x 3.56 in (98.5 mm x 90.5 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
195 hp @ 4400 rpm
Engine 1 Torque:
230 lb-ft @ 3200 rpm
Optional Engine
Engine 2 Type:
4.7L (4701cc) SOHC 16-valve V8 (PowerTech)
Engine 2 Bore X Stroke:
3.72 in x 3.36 in (94.5 mm x 85.5 mm)
Engine 2 Compression Ratio:
9.3:1
Engine 2 Horsepower:
230 hp @ 4700 rpm
Engine 2 Torque:
325 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (4.0L), 89 Octane Unleaded Recommended (4.7L)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (42RE with 4.0L)
Optional
Transmission Type V8:
4-speed automatic (45RFE/4545RFE with 4.7L V8)
Features
Transfer Case Options:
NV242 Selec-Trac (full-time 4WD), NV247 Quadra-Trac II (full-time 4WD with electronic shifting)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (Mopar Material Standard MS-9602)
📐 Dimensions
Exterior
Wheelbase:
116.0 inches (2946 mm)
Length:
189.7 inches (4818 mm)
Width:
74.8 inches (1900 mm)
Height:
72.3 inches (1836 mm)
Weights
Curb Weight Min:
4,436 lbs (2012 kg) (4.0L)
Curb Weight Max:
4,756 lbs (2157 kg) (4.7L)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,800 - 6,300 lbs (2630 - 2858 kg) depending on configuration
Cargo
Cargo Volume Behind 2Nd Row:
33.7 cu ft (954 L)
Cargo Volume With 2Nd Row Folded:
70.5 cu ft (2000 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
4 Stars
NHTSA Frontal Passenger Impact:
4 Stars
IIHS Frontal Offset Score:
Good
Active Features
ABS:
Standard 4-wheel disc brakes with Anti-lock Braking System (ABS)
Traction Control:
Optional (part of some 4WD systems)
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems with CD player, optional navigation system, and steering wheel audio controls on higher trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Rear parking assist system available on some trims.
Connectivity
Trailer Tow Prep:
Trailer tow package often included wiring for trailer lights and brake controllers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions)
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Transmission Fluid Filter Change:
Every 60,000 miles (96,000 km) or 4 years
Fluid Specifications
Engine Oil Type 4 0L:
SAE 10W-30 (API certified) meeting Chrysler MS-6395
Engine Oil Type 4 7L:
SAE 5W-30 (API certified) meeting Chrysler MS-6395
Engine Coolant:
Mopar Antifreeze/Coolant (ethylene glycol base) meeting Chrysler MS-9769
Power Steering Fluid:
ATF+4 (Mopar Material Standard MS-9602)
Brake Fluid:
DOT 3
Known Issues
Cooling System Leaks:
Common issues include cracked plastic coolant reservoir and potential leaks from heater core or radiator seams.
Ignition Coil Failure:
The 4.0L I6 engine's distributorless ignition system can experience individual coil failures, leading to misfires.
Transmission Slippage:
Older automatic transmissions (42RE) can develop slippage if fluid is not maintained or if the valve body is worn.
Power Window Motors:
The regulator and motor assembly for power windows can fail over time.
Death Wobble:
A term often associated with the WJ Grand Cherokee, referring to severe steering wheel shimmy after hitting a bump. Often caused by worn steering/suspension components (track bar, ball joints, tie rod ends).
📚 Vehicle History
Brand Heritage
Brand Focus:
Jeep has a long-standing heritage in off-road vehicles and SUVs, known for durability and capability.
Model Evolution
Previous Generation:
The WJ generation replaced the ZJ Grand Cherokee (1993-1998). It featured a unibody construction and a more refined interior and exterior design.
Features Of Wj:
The WJ introduced a redesigned interior, improved aerodynamics, and optional Quadra-Drive II system, setting it apart from its predecessor.
Production
Production Years Wj:
1999-2004
Manufacturing Location:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The WJ Grand Cherokee received positive reviews and was often considered a strong contender in the SUV segment during its production years.
Ratings
Consumer Reports Rating:
Varied by model year and specific configuration, but generally positioned as a capable and comfortable SUV.
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