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2002 Jeep Grand Cherokee WG Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2002 Chassis Code: WG Codes Common Engine Code: 4.7L V8 (EAK, EAZ), 4.0L I6 (ERH) 👋 Introduction Market Position Vehicle...
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Type: Car
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Sku: 495470
2002 Jeep Grand Cherokee WG Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2002
Chassis Code:
WG
Codes
Common Engine Code:
4.7L V8 (EAK, EAZ), 4.0L I6 (ERH)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV
Competitive Analysis
Key Competitors 2002:
Ford Explorer, Chevrolet Blazer/TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero Sport
Key Features
Vehicle Platform:
WG platform (shared with Mercedes-Benz ML-Class W163)
Drivetrain Options:
2WD and 4WD (Quadra-Trac II, Quadra-Drive)
Target Demographic:
Families, adventurers, those seeking towing capability and off-road prowess
📋 Manual Details
Coverage Areas
Primary Markets Covered:
North America, Europe, Australia (WG platform specifics)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control
Transmission Drivetrain:
Automatic Transmission (45RFE/545RFE), Manual Transmission (NV3500 - if equipped), Transfer Case (NV247, NV244), Drive Axles (Front and Rear)
Chassis Suspension Steering:
Front Suspension (Solid Axle with Coil Springs), Rear Suspension (Multi-link Solid Axle), Steering System (Power Assisted Rack and Pinion/Recirculating Ball), Brakes (Front Disc, Rear Disc, ABS)
Electrical Electronics:
Battery, Charging System, Starting System, Lighting, Instrumentation, Body Control Modules (BCM), Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Airbag System (SRS), Power Accessories (Windows, Locks, Seats), HVAC Controls
Body Exterior Interior:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seats, Upholstery, Trim, HVAC System (Ducting, Controls)
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and changes, tune-ups, brake service, tire rotation, battery maintenance
Repair Procedures:
Engine component replacement (alternator, starter, water pump, etc.), transmission service and overhaul, brake caliper and rotor replacement, suspension and steering component replacement, electrical component diagnosis and replacement, body panel repair
Troubleshooting Diagnostics:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, wiring diagrams, component testing procedures
Special Tools Techniques:
Required special tools for specific repairs, torque specifications, assembly/disassembly sequences
Technical Depth
Depth Of Coverage:
Complete, from basic scheduled maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Image Resolution:
High-resolution for clear exploded views and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1 Configuration:
4.0L Inline-6 (PowerTech)
Engine 1 Displacement:
3952 cc (241 ci)
Engine 1 Horsepower:
190 hp @ 4600 rpm
Engine 1 Torque:
235 lb-ft @ 3000 rpm
Optional Engine
Engine 2 Configuration:
4.7L V8 (Magnum)
Engine 2 Displacement:
4701 cc (287 ci)
Engine 2 Horsepower:
235 hp @ 4750 rpm
Engine 2 Torque:
305 lb-ft @ 3250 rpm
Performance
Valve Train:
SOHC (4.0L I6), SOHC 2 valves per cylinder (4.7L V8)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (4.0L I6), 89 Octane Unleaded Recommended (4.7L V8)
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Automatic (45RFE/545RFE)
Optional
Optional Transmission Type:
5-speed Manual (NV3500 - less common in WG)
Features
Transfer Case Options:
NV247 (Full-time 4WD, Selec-Trac), NV244 (Part-time 4WD, Command-Trac - less common in WG)
4Wd Systems:
Quadra-Trac II (available with electronic transfer case), Quadra-Drive (includes electronic transfer case and front/rear electronic locking differentials)
Transmission Fluid Spec:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
111.0 inches (2819 mm)
Length:
183.7 inches (4666 mm)
Width:
71.6 inches (1819 mm)
Height:
68.0 inches (1727 mm)
Weights
Curb Weight Min:
4218 lbs (1913 kg)
Curb Weight Max:
4674 lbs (2120 kg)
Towing Capacity:
Up to 6,500 lbs (2948 kg) with optional tow package
Cargo
Cargo Volume Behind 2Nd Row:
33.7 cu ft (954 L)
Cargo Volume Max:
78.1 cu ft (2211 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars
NHTSA Front Impact Passenger:
4/5 Stars
NHTSA Side Impact Front Driver:
4/5 Stars
NHTSA Side Impact Front Passenger:
4/5 Stars
NHTSA Rollover Resistance:
4/5 Stars (estimated)
Active Features
ABS:
Standard
Traction Control:
Available (part of 4WD systems)
Passive Features
Airbags:
Driver and front passenger airbags, available side curtain airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio Options:
Standard AM/FM stereo with CD player, optional Infinity Gold premium audio system, optional cassette player.
Navigation:
Optional GPS navigation system (early generation).
Driver Assistance
ABS System:
Standard Anti-lock Braking System (ABS)
Traction Control Availability:
Available as part of the Quadra-Drive system.
Connectivity
Auxiliary Input:
No standard auxiliary input; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specifics).
Air Filter Replacement Interval:
Every 15,000-30,000 miles or 2 years.
Coolant Flush Interval:
Every 30,000 miles or 3 years.
Transmission Fluid Change Interval:
Every 30,000-60,000 miles or 3-5 years, depending on driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified)
Engine Oil Capacity 4.0L:
6 US quarts (5.7 liters)
Engine Oil Capacity 4.7L:
7 US quarts (6.6 liters)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant 10 Year/100,000 Mile Formula (or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues 2002 Wj:
Head gasket leaks (especially 4.7L V8), rear main seal leaks, transmission valve body issues (45RFE/545RFE), rust in critical areas (frame, rocker panels), cooling fan clutch failure, power steering pump whine, ignition coil failure, transfer case pump seal leaks (NV247).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded on off-road capability and ruggedness, established in WWII with the Willys MB.
Model Evolution
Grand Cherokee Genesis:
First introduced in 1993 as a more luxurious and comfortable alternative to the Cherokee (XJ).
Second Generation Zj To Wj:
The WG represents the second generation (1999-2004), featuring a significant redesign and sharing some components with Mercedes-Benz.
Wg Specifics:
Launched in late 1998 for the 1999 model year, the WG received minor updates for 2002, including revised interior trim and improved NV247 transfer case operation.
Production
Manufacturing Locations:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editor Choice Award:
Awarded 'Best of the Best' in the SUV category by Popular Mechanics for the second-generation Grand Cherokee (including 2002 model).
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