Segment:
Compact/Mid-size Station Wagon
Competitors:
Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Ford Taurus Wagon, Chevrolet Lumina Wagon
Value Proposition:
Reliable, practical, fuel-efficient family vehicle with a focus on dependable everyday use and accessible maintenance.
Systems Covered:
Engine, Transmission (Automatic & Manual), Fuel System, Cooling System, Exhaust System, Braking System, Steering System, Suspension System, Electrical System, HVAC System, Body & Chassis, Interior Components, Diagnostic Procedures, Troubleshooting
Additional Coverage:
Service and repair for all trim levels and options available for the 2002 Mazda 626 Station Wagon.
Estimated Pages:
1500-2000 (typical for a full service manual of this era)
Type:
Full Service Repair Manual
Engine:
Detailed overhaul procedures, component testing, lubrication, timing belt replacement, ignition system diagnosis, emission controls
Transmission:
Automatic and manual transmission service, overhaul, fluid changes, torque converter, clutch service (manual)
Brakes:
Disc and drum brake service, hydraulic system troubleshooting, ABS system diagnosis (if equipped), rotor and pad replacement
Electrical:
Wiring diagrams, fuse and relay locations, starter, alternator, battery testing, lighting, power windows, power locks, diagnostic trouble codes (DTCs)
HVAC:
Air conditioning system service, refrigerant handling, heater core replacement, blower motor, controls
Suspension And Steering:
Front and rear suspension component inspection and replacement (shocks, struts, ball joints, tie rods), steering rack and pump service, alignment specifications
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement
Repair:
Component replacement (e.g., water pump, alternator, radiators), suspension component replacement, exhaust system repairs, body panel repair
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems
Body And Chassis:
Body panel repair and replacement, interior trim removal and installation, door and window mechanisms, bumper repair, frame straightening (if applicable)
Depth:
Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic flowcharts and specifications
Diagnostics:
Includes detailed diagnostic trouble code (DTC) interpretation, sensor testing, ECU pinout data, and troubleshooting flowcharts for all major systems.
Quality:
High-resolution scans, typically searchable text and clear diagrams
Searchability:
Likely includes a table of contents and is searchable for keywords (e.g., 'alternator,' 'brake pads').
Printability:
Designed for printing specific sections or the entire manual
Binding:
Not Applicable (PDF Download)
Paper Type:
Not Applicable (PDF Download)
Engine Type:
Inline-4 Cylinder
Displacement:
2.0 Liters (1995 cc)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Valve Train:
DOHC (Dual Overhead Camshaft), 16 Valves
Bore X Stroke:
83.0 mm x 92.0 mm
Engine Designation:
Mazda FS-DE (2.0L DOHC)
Horsepower Net:
Approx. 118-122 hp @ 5,500-6,000 RPM
Torque Net:
Approx. 125-130 lb-ft @ 4,000-4,500 RPM
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fuel Tank Capacity:
Approx. 14.3 gallons (54 liters)
Transmission Type:
4-speed Automatic Transmission
Transmission Type:
5-speed Manual Transmission (less common in US market for this year/body style)
Automatic Features:
Electronically controlled, Lock-up Torque Converter
Automatic Transmission Fluid:
Mazda ATF-III / Mercon V compatible
Manual Transmission Fluid:
GL-4 Gear Oil (Viscosity varies by temperature, typically 75W-90)
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 68.5 inches (1740 mm)
Height:
Approx. 56.9 inches (1445 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Front Track:
Approx. 58.7 inches (1490 mm)
Rear Track:
Approx. 58.5 inches (1485 mm)
Cargo Volume:
Approx. 32.7 cubic feet (with rear seats up)
Curb Weight:
Approx. 3000-3200 lbs (1360-1450 kg) depending on transmission and options
NHTSA Front Driver Impact:
4/5 Stars (for similar model year/platform)
NHTSA Front Passenger Impact:
4/5 Stars (for similar model year/platform)
ABS:
Standard on most trims
Traction Control:
Optional, depending on trim level
Airbags:
Driver and front passenger airbags standard
Seatbelts:
3-point front and rear seatbelts with pretensioners
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, Iridium recommended)
Timing Belt Replacement:
Every 60,000-90,000 miles (Critical Service - interference engine)
Engine Oil Capacity:
Approx. 4.0-4.3 quarts (3.8-4.1 liters) with filter, API SJ or SL, SAE 5W-30 recommended
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mazda Long Life Coolant or equivalent), 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Common Problems:
Timing belt tensioner issues (if not replaced on schedule), minor oil leaks from valve cover gasket or oil pan, alternator failures, power steering pump noise, occasional electrical gremlins (window motors, door locks)
Common Problems Detail:
Rust on wheel arches and rocker panels, worn suspension bushings leading to noise, catalytic converter failure due to age or rich fuel mixture
Manufacturer:
Mazda Motor Corporation, Japan
Generation:
Fourth Generation Mazda 626 (GD/GV platform, 1987-1992) / Fifth Generation Mazda 626 (GE platform, 1991-1997) / Sixth Generation Mazda 626 (GF platform, 1997-2002). This manual covers the final iteration of the GF platform.
Production Years For Gf:
1997-2002
Manufacturing Plant:
Hofu, Japan
