Mercury Villager 2002 Workshop Repair Service Manual

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Basic Information Identification Make: Mercury Model: Villager Year: 2002 Chassis Code: VN1 Generation Generation Designation: Second Generation (VN1) Generation Years: 1999-2002 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families...

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Sku: 74821

Tags: 2002 Car Cars Mercury Villager

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Description

Basic Information
Identification
Make:	Mercury
Model:	Villager
Year:	2002
Chassis Code:	VN1
Generation
Generation Designation:	Second Generation (VN1)
Generation Years:	1999-2002

Introduction
Market Position
Vehicle Segment:	Minivan
Target Audience:	Families and individuals requiring versatile passenger and cargo space.
Competitive Analysis
Key Competitors:	Dodge Grand Caravan, Chrysler Town & Country, Toyota Sienna, Honda Odyssey.
Key Features
Design Collaboration:	Jointly developed with Nissan (Nissan Quest platform).
Manual Purpose:	To enable technicians and owners to perform high-quality service and repairs.
Manual Value:	Provides dealer-level specifications and procedures for DIY or professional use.

Manual Details
Coverage Areas
Overall Coverage:	Comprehensive repair and overhaul of the 2002 Mercury Villager.
Page Count
Page Count:	1980
Manual Type
Manual Type:	Workshop Repair Service Manual
Language
Language:	English
Format
File Format:	PDF

Manual Coverage
Systems Covered
Engine:	Detailed repair and overhaul procedures for the engine.
Transmission:	Extensive coverage for transmission disassembly and reassembly.
Fuel System:	In-depth information on fuel system components and servicing.
Ignition System:	Diagnostic and repair procedures for the ignition system.
Lubrication System:	Procedures and specifications for the lubrication system.
Exhaust System:	Repair and maintenance guidelines for the exhaust system.
Electrical System:	Comprehensive electrical system diagnostics and wiring diagrams.
Body:	Procedures for body repair and maintenance.
Procedures Included
Routine Maintenance:	Detailed instructions for routine maintenance tasks.
Diagnostics:	Troubleshooting and diagnostic procedures for common issues.
Repair Overhaul:	Step-by-step guides for component repair and overhaul.
Tune Ups:	Specific tune-up procedures for the Mercury Villager 2002.
Removal Installation:	Instructions for the removal and installation of various components.
Assembly Disassembly:	Guidance on component assembly and disassembly.
Technical Depth
Depth Of Coverage:	Suitable for professional technicians, covering advanced diagnostics and complete rebuilds.
Proprietary Components:	Includes instructions for proprietary components and component manufacturer guidelines.

Manual Specifications
File Format
File Type:	PDF
Searchable Text:	Likely searchable text within the PDF, enhancing usability.
Print Quality
Printability:	Yes, printable.
Binding Type
Delivery Method:	Electronic Delivery via Email
Paper Type
Physical Format:	Not a Hard Copy

Engine Specifications
Primary Engine
Engine Code:	VG33E
Engine Type:	3.3L V6 SOHC
Displacement:	3275 cc (200 cubic inches)
Bore X Stroke:	95.5 mm x 77.3 mm (3.76 in x 3.04 in)
Compression Ratio:	9.0:1
Performance
Horsepower:	170 hp @ 4900 rpm (approximate)
Torque:	200 lb-ft @ 3600 rpm (approximate)
Fuel System
Fuel Delivery:	Multi-port Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Recommended Octane:	87

Transmission
Standard
Transmission Type:	4-speed automatic
Transmission Model:	RE4F04A (Nissan JDM RE4R01A variant)
Optional
Optional Transmission:	None
Features
Drive Type:	Front-Wheel Drive (FWD)
Transmission Fluid Type:	Dexron III/Mercon (refer to manual for specific part numbers and capacities)

Dimensions
Exterior
Length:	196.5 inches
Width:	77.0 inches
Height:	66.9 inches
Wheelbase:	119.2 inches
Front Track:	63.0 inches
Rear Track:	62.8 inches
Weights
Curb Weight Minimum:	4300 lbs (approximate, varies by trim and options)
Gross Vehicle Weight Rating Gvwr:	5600 lbs (approximate)
Cargo
Cargo Volume Behind First Row:	150.1 cubic feet (with second and third rows folded)
Cargo Volume Behind Second Row:	77.5 cubic feet (with third row folded)

Safety Features
Ratings
NHTSA Frontal Impact Driver:	Good (for its time, refer to specific NHTSA reports if available)
NHTSA Frontal Impact Passenger:	Good (for its time, refer to specific NHTSA reports if available)
Active Features
ABS:	Standard Anti-lock Braking System (ABS)
Passive Features
Airbags Front:	Driver and front passenger airbags.
Child Seat Anchors:	LATCH (Lower Anchors and Tethers for CHildren) system.

Technology Features
Infotainment
Audio System:	Optional AM/FM stereo with CD player, cassette player, and premium sound system with amplifier and subwoofer available on higher trims.
Climate Control:	Manual climate control standard, optional dual-zone automatic climate control available.
Driver Assistance
Cruise Control:	Standard on most models.
Connectivity
Remote Keyless Entry:	Optional feature.

Maintenance
Service Intervals
Oil Change Interval:	Every 5,000 miles or 6 months, whichever comes first (refer to manual for exact details).
Tire Rotation Interval:	Every 5,000 miles or with every oil change.
Engine Air Filter:	Inspect every 15,000 miles, replace as needed (refer to manual).
Cabin Air Filter:	Replace every 15,000 miles or annually (if equipped).
Fluid Specifications
Engine Oil Type:	SAE 5W-30 Synthetic Blend or Full Synthetic (refer to manual for API service classification).
Engine Oil Capacity:	4.8 US quarts (4.5 liters) with filter change (approximate).
Coolant Type:	Ford Premium Engine Coolant (Gold) or equivalent meeting specification WSS-M97B51-A1 (ethylene glycol based).
Power Steering Fluid:	Mercon V Automatic Transmission Fluid (ATF) or specified power steering fluid (refer to manual).
Known Issues
Transmission Issues:	Some models reported issues with torque converter shudder or premature failure of the RE4F04A transmission, particularly under heavy use. Regular fluid changes are crucial.
Suspension Components:	Worn control arm bushings and ball joints can lead to steering and suspension issues.
Power Sliding Door:	Malfunctions in the power sliding door mechanism or motor were not uncommon.

Vehicle History
Brand Heritage
Parent Company:	Ford Motor Company
Brand Focus:	Historically known for a range of passenger cars and trucks.
Model Evolution
First Generation:	1993-1998 (based on Plymouth Voyager/Dodge Grand Caravan platform)
Second Generation Launch:	1999
Platform Sharing:	Shared platform with the Nissan Quest.
Production
Production Location:	Smyrna, Tennessee, USA (Nissan North America Manufacturing Plant)
Production End Year:	2002 (discontinued, replaced by Ford Freestar)

Awards & Recognition
Recognitions
Jdpowers Initial Quality:	While specific awards for the 2002 model are not widely publicized, the Villager platform (shared with Nissan Quest) generally received average to below-average ratings in initial quality studies for its segment during its production run.