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Subaru Impreza WRX 2002 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX Year: 2002 Generation Generation Name: GD/GG Generation Start Year: 2000 Generation End Year: 2007 Codes Chassis Code: GDB (Sedan), GGA (Wagon)...
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Type: Car
Vendor:
Sku: 390355
Subaru Impreza WRX 2002 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX
Year:
2002
Generation
Generation Name:
GD/GG
Generation Start Year:
2000
Generation End Year:
2007
Codes
Chassis Code:
GDB (Sedan), GGA (Wagon)
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Wagon
Target Audience:
Enthusiasts, tuners, DIY mechanics, and professional technicians.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS (later generations), VW Golf GTI (later generations).
Key Features
Vehicle Selling Points:
Symmetrical All-Wheel Drive, turbocharged engine, rally-bred performance, driver-focused interior.
Manual Value Proposition:
Provides detailed, factory-level information for maintaining and repairing the 2002 Impreza WRX, crucial for preserving its performance and value.
📋 Manual Details
Coverage Areas
Primary Coverage:
Subaru Impreza WRX (2002 Model Year)
Trim Levels Covered:
WRX (all variants)
Page Count
Total Pages:
3000+
Manual Type
Type:
Workshop Service Manual
Purpose:
Repair and Maintenance
Language
Language:
English
Format
Format:
PDF
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to being a digital PDF.
Print Quality
Quality:
Variable depending on original scan, but typically high for service manuals.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, component inspection, timing belt replacement, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, emission control systems, ECU diagnostics, sensor testing.
Transmission:
Manual transmission (5-speed), clutch system, differential, gearbox disassembly and assembly, fluid specifications.
Drivetrain:
All-Wheel Drive (AWD) system, viscous coupling, driveshafts, CV joints, wheel bearings.
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, caliper and master cylinder overhaul.
Suspension:
Front MacPherson struts, rear multi-link suspension, springs, dampers, bushings, alignment specifications.
Steering:
Power steering system, steering rack, column, tie rod ends, fluid specifications.
Electrical System:
Battery, charging system, starter, lighting, horn, power windows, power locks, fuses, relays, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant types, troubleshooting, component replacement.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, soundproofing.
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, spark plug replacement, coolant flush, brake pad replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting guides for common issues, DTC (Diagnostic Trouble Code) interpretation, component testing procedures.
Repair Procedures:
Step-by-step instructions for engine component replacement, transmission overhaul, suspension repair, brake system service, electrical component repair.
Troubleshooting Charts:
Comprehensive charts linking symptoms to potential causes and repair steps.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostics Level:
Advanced, including wiring diagrams, sensor data interpretation, and electronic control unit (ECU) troubleshooting.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ205
Engine Type:
Horizontally Opposed (Boxer) 4-Cylinder, Turbocharged, Intercooled
Displacement:
2.0 Liters (1994 cc)
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
227 hp @ 5600 rpm (approx.)
Torque:
217 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium (91 Octane or higher recommended)
Turbocharger
Turbocharger Model:
IHI VF30 (or similar)
🔧 Transmission
Standard
Type:
5-Speed Manual
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with Viscous Center Differential
Optional
Type:
None offered for WRX model
Features
Gear Ratios:
Refer to manual for specific ratios
Clutch Type:
Hydraulic, Single Dry Plate
📐 Dimensions
Exterior
Length:
Sedan: 173.8 in / Wagon: 174.2 in
Width:
68.1 in
Height:
Sedan: 56.1 in / Wagon: 57.3 in
Wheelbase:
100.0 in
Ground Clearance:
5.6 in
Weights
Curb Weight:
Approx. 3100-3200 lbs
Gross Vehicle Weight Rating:
Refer to vehicle placard
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not prominently rated for this specific model year, but generally good.
IIHS Side Impact:
Not prominently rated for this specific model year.
Active Features
ABS:
Standard Anti-lock Braking System
AWD:
Standard Symmetrical All-Wheel Drive
Traction Control:
Not standard on 2002 WRX
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point ELR seatbelts with pre-tensioners
Child Seat Anchors:
LATCH system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, likely with 4 or 6 speakers.
Navigation:
Not available as factory option for 2002 WRX.
Driver Assistance
Cruise Control:
Standard
Limited Slip Differential:
Front and rear differentials are open; center is viscous LSD.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service).
Timing Belt Replacement Interval:
Every 90,000 miles or 7 years (whichever comes first).
Spark Plug Replacement Interval:
Every 30,000 miles (copper plugs) / 60,000 miles (iridium plugs - check specific type).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG or higher, or check manual for specific Subaru specification)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with Subaru additive.
Transmission Fluid Type Manual:
API GL-5, SAE 75W-90 gear oil (refer to manual for capacity and specific brands).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Headgasket Leaks:
While less common on EJ205 than later EJ25 engines, still a potential issue to monitor, especially if overheated.
Clutch Wear:
Can wear prematurely with aggressive driving or poor clutch control.
Turbo Failure:
Can occur due to lack of lubrication, oil contamination, or heat soak. Proper warm-up and cool-down are critical.
Oil Consumption:
Some EJ series engines can consume oil over time; regular checks are important.
📚 Vehicle History
Brand Heritage
Subaru Motorsports Connection:
Strong ties to World Rally Championship (WRC) success, influencing WRX's performance DNA.
Model Evolution
First Generation Wrx:
Introduced in Japan in 1992, global release later.
Gd Gg Generation Introduction:
2000 (Japan), 2001 (Global), 2002 (US Market Debut).
Production
Manufacturing Location:
Ota, Gunma, Japan
🏆 Awards & Recognition
Recognitions
General Reputation:
Highly regarded as a driver's car and a rally homologation special.
Car And Driver 10 Best:
The Subaru Impreza WRX was often a contender or received praise from automotive journalists for its performance-to-price ratio.
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