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2002 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TTR 125 Year: 2002 Product Type: Motorcycle Owner's Service Repair Manual Codes Vin Prefix: N/A (Motorcycle frame numbers vary) Generation Generation: First Generation...
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Type: Motorcycle
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Sku: 605495
2002 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2002 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2002 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual2002 Yamaha TTR 125 Motorcycle Owner‘s Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR 125
Year:
2002
Product Type:
Motorcycle Owner's Service Repair Manual
Codes
Vin Prefix:
N/A (Motorcycle frame numbers vary)
Generation
Generation:
First Generation TTR 125 (introduced 2000)
👋 Introduction
Market Position
Target Audience:
Entry-level to intermediate off-road riders, recreational trail riders, youth riders.
Competitive Analysis
Key Competitors:
Honda CRF100F/150F, Kawasaki KLX110/125, Suzuki DR-Z125.
Key Features
Vehicle Philosophy:
User-friendly, reliable, and capable trail bike with an emphasis on ease of use and maintenance.
Manual Value Proposition
Manual Benefit:
Empowers owners to perform routine maintenance, diagnose issues, and carry out repairs, saving time and money.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, and maintenance for the 2002 Yamaha TTR 125.
Page Count
Page Count:
Approximately 300-400 pages (typical for this type of manual)
Manual Type
Manual Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
Likely PDF (digital) or printed physical copy
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, diagnosis, and tuning.
Transmission System:
Clutch, gearbox, and final drive maintenance and repair.
Fuel System:
Carburetor service, cleaning, adjustment, and fuel tank/lines.
Ignition System:
CDI, spark plug, and related components.
Electrical System:
Lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams.
Suspension System:
Front forks (telescopic) and rear shock absorber service, adjustment, and replacement.
Brake System:
Front and rear drum brake service, adjustment, and inspection.
Wheel And Tire System:
Wheel bearing service, tire pressure, and replacement.
Chassis And Frame:
Frame inspection, steering head bearing service.
Cooling System:
Air-cooled engine.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, brake adjustment, spark plug inspection/replacement.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common issues.
Engine Repair:
Top-end rebuilds, valve adjustments, piston replacement, crankshaft inspection.
Carburetor Rebuild:
Complete carburetor cleaning, reassembly, and jetting adjustments.
Electrical Component Testing:
Testing stator output, CDI unit, and lighting circuits.
Suspension Overhaul:
Fork seal replacement, damper rod service, shock absorber repair.
Brake System Overhaul:
Brake shoe replacement and drum cleaning.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting.
Technical Depth
Depth Level:
Detailed rebuild and repair procedures, suitable for home mechanics and professional technicians.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages (if digital).
Print Quality
Print Quality:
Clear, legible text and diagrams; durable paper stock (if printed).
Binding Type
Binding Type:
Perfect bound or spiral bound for lay-flat usability (typical for service manuals).
Paper Type
Paper Type:
Durable, oil-resistant paper (if printed).
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled single-cylinder
Displacement:
124 cc (Cubic Centimeters)
Bore X Stroke:
54.0 mm x 54.5 mm (approximate)
Compression Ratio:
9.5:1 (typical for this era)
Performance
Horsepower:
Approximately 9-10 HP @ 7500 RPM (estimated)
Torque:
Approximately 7-8 lb-ft @ 6000 RPM (estimated)
Fuel System
Carburetor Type:
Mikuni VM20 (typical)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 1.1 US gallons (4.2 L)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh manual
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
Chain drive
Gear Ratios:
Detailed gear ratios available in the manual.
📐 Dimensions
Exterior
Overall Length:
Approximately 71.7 inches (1820 mm)
Overall Width:
Approximately 31.5 inches (800 mm)
Overall Height:
Approximately 42.9 inches (1090 mm)
Wheelbase:
Approximately 49.2 inches (1250 mm)
Ground Clearance:
Approximately 11.0 inches (280 mm)
Weights
Dry Weight:
Approximately 163 lbs (74 kg)
Wet Weight:
Approximately 174 lbs (79 kg) (with fluids, estimated)
Seat Height:
Approximately 30.9 inches (785 mm)
🛡️ Safety Features
Ratings
Crash Safety Rating:
N/A (Motorcycle safety ratings differ from automotive)
Active Features
Braking System:
Front and rear drum brakes.
Suspension Stability:
Telescopic front forks and single rear shock provide stability.
Passive Features
Lighting System:
Headlight, taillight, stop light, turn signals (depending on sub-model/region).
💡 Technology Features
Infotainment
Instrumentation:
Basic analog speedometer, odometer, and indicator lights.
Driver Assistance
ABS System:
Not equipped.
Connectivity
Bluetooth Usb:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months, whichever comes first.
Spark Plug Inspection:
Every 1200 miles (2000 km) or annually.
Air Filter Cleaning:
Every 600 miles (1000 km) or as needed in dusty conditions.
Chain Lubrication Adjustment:
Every 300 miles (500 km) and after washing or riding in the rain.
Valve Clearance Check:
Every 2400 miles (4000 km).
Fluid Specifications
Engine Oil Type:
Yamaha Yamalube 4 10W-30 or equivalent API SG or higher, JASO MA compliant motorcycle oil.
Engine Oil Capacity:
0.90 L (0.95 US qt) without filter change; 1.00 L (1.06 US qt) with filter change.
Transmission Oil Type:
Same as engine oil.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (for any potential hydraulic applications if present, though typically drum brakes use mineral oil or are dry).
Known Issues
Common Wear Items:
Brake shoes, chain and sprockets, tires, air filter, spark plug.
Carburetor Cleaning:
Regular cleaning may be required due to fuel quality or debris ingress.
Suspension Seals:
Front fork seals can wear over time, leading to leaks.
Clutch Adjustment:
Clutch lever play may require periodic adjustment.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a Japanese manufacturer renowned for its high-quality motorcycles, sporting heritage, and innovation.
Model Evolution
Ttr Lineage:
The TTR line is Yamaha's series of recreational off-road motorcycles, known for their reliability and ease of use. The TTR125 was introduced to bridge the gap between smaller trail bikes and more performance-oriented models.
2002 Model Year Significance:
Represents the early iteration of the TTR125, offering a solid platform for trail riding and learning off-road techniques.
Production
Manufacturing Location:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently praised for its reliability and suitability as a beginner's trail bike by motorcycle publications.
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