Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

2003-2004 HUSQVARNA SM 400 450 R Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
This manual covers the SM 400/450 R Supermoto motorcycles manufactured between 2003 and 2004, including specific variants for USA/CDN-AUS markets. With its strong heritage in off-road and performance motorcycles, these...
18 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 127599
2003-2004 HUSQVARNA SM 400 450 R Service Repair Manual
This manual covers the SM 400/450 R Supermoto motorcycles manufactured between 2003 and 2004, including specific variants for USA/CDN-AUS markets. With its strong heritage in off-road and performance motorcycles, these models were engineered to deliver a dynamic riding experience. The SM 400 R and SM 450 R represent a blend of robust construction and performance-oriented design, making them suitable for both spirited riding and everyday use. This service repair workshop manual is designed to provide comprehensive information for maintaining and repairing these capable machines. The purpose of this extensive manual is to serve as the definitive guide for owners and technicians. It encompasses detailed step-by-step repair instructions for all major components, including engine disassembly and reassembly, cooling systems, suspension, brakes, and electrical systems. The manual also provides essential scheduled maintenance procedures, troubleshooting guides for common issues, and critical technical specifications such as torque settings and fluid requirements. With hundreds of illustrations and diagrams, including detailed wiring schematics, this resource ensures that owners and mechanics have the necessary information to keep their SM 400/450 R in optimal working condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 400/450 R
Model Variant:
SM 400 R, SM 450 R
Sub Model Variant:
SM 400-450 R USA/CDN-AUS
Generation
Year Range:
2003-2004
Codes
Manual Product Name:
2003-2004 HUSQVARNA SM 400 450 R Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, number one source for repair and service information
Competitive Analysis
Manual Advantage:
Detailed step-by-step instructions with hundreds of photos and illustrations, combined troubleshooting and electrical service with detailed wiring diagrams.
Key Features
Instructional Style:
Numbered instructions, bold figure numbers, enlarged inset views for detail
Content Organization:
Numbered table of contents for fast information retrieval
Delivery Benefit:
Instant download eliminates shipping costs and waiting time.
📋 Manual Details
Coverage Areas
Applicable Regions:
Global (with specific notes for USA/CDN-AUS models)
Page Count
Estimated Page Count:
Extensive, detailed coverage (actual count not specified but implied to be comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Languages:
English (ENG), Italian (ITA), French (FRE), German (GER), Spanish (ESP)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, overhauling, re-assembly, cooling system
Chassis Systems:
Front suspension, rear suspension, frame, wheels, brakes, hydraulic control clutch
Electrical Systems:
Electric system, wiring diagrams, electrical service procedures
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, lubrication
Repair Procedures:
Step-by-step repair instructions for all major components, complete disassembly and re-assembly
Troubleshooting Procedures:
Troubleshooting and remedies for common issues, diagnostic procedures
Adjustment Procedures:
Settings and adjustments for various vehicle systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and complex electrical diagnostics)
Detail Level:
Detailed substeps, numbered instructions, critical notes, cautions, and warnings
Technical Areas
Engine Diagnostics:
Troubles and remedies, engine overhauling, detailed engine disassembly/reassembly
Suspension Diagnostics:
Front and rear suspension maintenance, repair, and adjustment
Braking Diagnostics:
Brake system inspection, repair, and fluid service
Electrical Diagnostics:
Comprehensive electrical system coverage including wiring diagrams and troubleshooting
Clutch Diagnostics:
Hydraulic control clutch service and repair
Frame And Wheel Service:
Frame inspection, wheel bearing service, tire mounting procedures
General Operations:
Covers general procedures and tasks related to the vehicle
Specific Tools:
Lists specialized tools required for various procedures ('Specific tools' section)
Optional Parts:
Details on optional parts and their installation/service ('Optional Parts List' section)
Notes For Specific Regions:
Includes dedicated notes for USA/CDN-AUS models ('Notes for USA/CDN-AUS models' section)
📊 Manual Specifications
File Format
Delivery Method:
Instant Download
Print Quality
Printability:
All pages are printable
Image Scaling:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
Software Compatibility
Operating Systems:
Compatible with all Windows & Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, etc.)
Required Software:
Adobe PDF Reader
Navigation
Indexing:
Fully Indexed for Easy Navigation
Searchability:
Searchable Text into Document
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for this model range)
Performance
Displacement:
Approx. 400cc - 450cc (specific figures would be detailed within the manual)
Power Output:
Specific HP/kW figures not provided, but covered in manual
Torque Output:
Specific torque figures not provided, but covered in manual
Fuel System
Fuel Delivery:
Likely Carburetor or Fuel Injection (details provided in manual)
Engine Overhauling
Internal Components:
Piston, cylinder, crankshaft, camshaft, valve train (detailed overhauling procedures)
🔧 Transmission
Standard
Transmission Type:
Likely 5 or 6-speed sequential gearbox
Optional
Clutch Type:
Hydraulic control clutch (specifically mentioned)
Features
Gear Ratios:
Detailed gear ratios and specifications provided in manual
📐 Dimensions
Exterior
Motorcycle Type:
Supermoto (SM)
Weights
Dry Weight:
Specific dry weight figures not provided, but likely within the 110-130 kg range for this class
Wet Weight:
Specific wet weight figures not provided, but covered in manual
🛡️ Safety Features
Ratings
Safety Features:
Focus on mechanical integrity and proper maintenance for rider safety. No specific crash test ratings for motorcycles.
Active Features
Braking System:
Disc brakes (front and rear), hydraulic system details covered
Passive Features
Structural Integrity:
Frame and suspension integrity crucial for handling and safety, detailed in manual
💡 Technology Features
Infotainment
Infotainment System:
N/A - Basic motorcycle instrumentation typical for the era (speedometer, odometer, tachometer, indicator lights).
Driver Assistance
Electronic Aids:
Limited to basic electrical systems. No ABS or traction control expected for this model/year.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals provided in 'Maintenance' section (likely based on mileage or operating hours)
Filter Replacement:
Details on air and oil filter replacement intervals and procedures
Fluid Specifications
Engine Oil Type:
Specific API/JASO specifications and viscosity grades provided in manual (e.g., Motorex or equivalent)
Coolant Type:
Specific coolant type and mixture ratio provided in manual
Brake Fluid Type:
DOT 4 or DOT 5.1 (typically specified)
Clutch Fluid Type:
Typically DOT 4, same as brake fluid
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, suspension seals (covered by maintenance and replacement procedures)
Torque Settings
Torque Specifications:
Comprehensive torque wrench settings for all critical fasteners are provided ('Torque wrench settings' section)
Kits
Assembly Kits:
Specific instructions for assembling 'KITS' are included in the manual ('KITS' assembling instructions)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles, Swedish origin (now part of KTM Group)
Model Evolution
Supermoto Lineage:
Husqvarna has a strong heritage in off-road and motocross, with their SM (Supermoto) line representing a popular evolution for street-legal performance.
Production
Production Period:
2003-2004 models covered by this manual
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2003-2004 SM 400/450 R models are not detailed in the product description, but Husqvarna's general reputation for performance and off-road capability is noted.
Sale

Unavailable

Sold Out