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Dodge SRT-4 Service Repair Workshop Manual 2003-2005

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Generation: First Generation (PT) Production Years Covered: 2003-2005 Codes Chassis Code: PT 👋 Introduction Market Position Positioning: Performance Compact Sedan / Tuner...
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Dodge SRT-4 Service Repair Workshop Manual 2003-2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SRT-4
Generation:
First Generation (PT)
Production Years Covered:
2003-2005
Codes
Chassis Code:
PT
👋 Introduction
Market Position
Positioning:
Performance Compact Sedan / Tuner Car
Competitive Analysis
Competitors:
Honda Civic Si, Subaru WRX, Mitsubishi Lancer Evolution (in spirit and performance target)
Key Features
Performance Focus:
High Output Turbocharged Engine, Aggressive Styling, Performance Suspension
Unique Selling Point:
Affordable Factory-Tuned Performance Vehicle
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models and All Repairs A-Z
Page Count
Estimated Page Count:
Approximately 2000+
Manual Type
Manual Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC Turbocharged (GEMA/World Engine variant)
Transmission:
5-Speed Manual Transmission (Getrag NV1500/NVT3500 variant)
Drivetrain:
Front-Wheel Drive (FWD)
Brakes:
Front Disc, Rear Disc (including ABS and Brake System Diagnostics)
Suspension:
Front MacPherson Struts, Rear Independent Multi-Link Suspension
Steering:
Power Rack and Pinion
Electrical:
Complete Wiring Diagrams, Fuses, Relays, ECU/PCM, Lighting, Accessories
Body:
Exterior Panels, Interior Trim, Doors, Windows, Glass, Seals
HVAC:
Heating, Ventilation, and Air Conditioning System
Fuel System:
Fuel Delivery, Injectors, Fuel Pump, Evaporative Emission Control (EVAP)
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Pipework
Cooling System:
Radiator, Water Pump, Thermostat, Coolant Passages
Ignition System:
Spark Plugs, Coil-on-Plug System
Turbocharger System:
Turbocharger Unit, Intercooler, Boost Control, Plumbing
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups
Diagnostics:
Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Sensor Testing
Repair:
Component Removal, Installation, Overhaul, and Replacement Procedures
Rebuilds:
Engine Rebuild, Transmission Rebuild (detailed step-by-step)
Specifications:
Torque Specifications, Clearances, Measurements, Alignment Procedures
Wiring Repair:
Connector Pinouts, Wire Colors, Splicing Techniques
Technical Depth
Depth:
Comprehensive Dealer-Level Technical Information
Diagnostics Level:
Advanced OBD-II Diagnostics and Component-Level Testing
Electrical Detail:
Detailed Schematic Breakdown and Circuit Analysis
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable Text (OCR enabled for scanned documents)
Print Quality
Print Quality:
High Resolution, Printable Pages
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA 2.4L Turbo (EDV)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
2378 cc (2.4 Liters)
Bore X Stroke:
88 mm x 97 mm
Performance
Horsepower:
205 hp @ 5600 RPM (2003-2004), 215 hp @ 5600 RPM (2005)
Torque:
230 lb-ft @ 3200 RPM (2003-2004), 245 lb-ft @ 3200 RPM (2005)
Compression Ratio:
8.1:1
Turbocharger Spec:
Garrett T3/T4 Hybrid (14-16 PSI Boost Pressure)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or Higher Recommended)
Fuel Injectors:
Bosch EV6 (High Flow Rate)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Transmission Model:
Getrag NV1500 (2003-2004), NVT3500 (2005)
Features
Gear Ratios:
Specific ratios provided in manual
Clutch:
Hydraulic Clutch Actuation
Differential:
Limited Slip Differential (LSD) Optional/Standard on certain trims
📐 Dimensions
Exterior
Length:
Approx. 174.5 inches
Width:
Approx. 67.4 inches
Height:
Approx. 57.7 inches
Wheelbase:
Approx. 104.5 inches
Weights
Curb Weight:
Approx. 3070 lbs
Gross Vehicle Weight Rating:
Approx. 3900 lbs
Cargo
Trunk Capacity:
Approx. 13.1 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good (for 2004 model year)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front Driver and Passenger Airbags, Optional Side Curtain Airbags (later models)
Seatbelts:
3-Point Front and Rear Seatbelts with Pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity II premium audio
Gauges:
Boost Gauge, Oil Pressure Gauge (SRT-specific)
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Power Outlets:
12V Power Outlet
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 Miles or 6 Months (severe service), 7,500 Miles or 12 Months (normal service) - Consult Manual for specifics
Spark Plug Replacement:
Every 30,000-60,000 Miles (depending on type)
Timing Belt Replacement:
N/A (Timing Chain Driven Engine)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API Certified)
Engine Oil Capacity:
5.5 Quarts (with filter)
Coolant Type:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant
Transmission Fluid Type:
Mopar ATF+4 (MS-9602) for NV1500/NVT3500
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent
Known Issues
Engine Mounts:
Premature wear and failure, especially under aggressive driving
Clutch Components:
Wear on clutch disc, pressure plate, and throw-out bearing
Turbocharger Issues:
Oil leaks, bearing wear, wastegate issues (often due to lack of proper maintenance or abuse)
Suspension Bushings:
Wear in control arm bushings, sway bar links
Fuel Pump:
Occasional premature failure
Coolant Leaks:
Leaks from radiator hoses, water pump seal
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street and Racing Technology) heritage
Model Evolution
Platform Basis:
Based on the Dodge Neon platform (PT platform)
Performance Enhancements:
Significant upgrades over the standard Neon, including powertrain, suspension, and aerodynamics.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Performance Tuning Community:
Highly regarded within the automotive aftermarket and performance tuning community
Ratings
Performance Metrics:
Praised for its acceleration and handling for its price point
Certifications
NHTSA Certification:
Compliant with Federal Motor Vehicle Safety Standards (FMVSS)
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