Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Kia Picanto 2003-2005 Service Repair Workshop Manual

Regular price
$17.99
Sale price
$17.99
Regular price
🏷️ Basic Information Identification Make: Kia Model: Picanto Generation: First Generation (BA) Model Years Covered: 2003, 2004, 2005 Codes Chassis Code: BA 👋 Introduction Market Position Vehicle Segment: City car...
26 people are viewing this right now
Type: Car
Vendor:
Sku: 167288
Kia Picanto 2003-2005 Service Repair Workshop ManualKia Picanto 2003-2005 Service Repair Workshop ManualKia Picanto 2003-2005 Service Repair Workshop ManualKia Picanto 2003-2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Picanto
Generation:
First Generation (BA)
Model Years Covered:
2003, 2004, 2005
Codes
Chassis Code:
BA
👋 Introduction
Market Position
Vehicle Segment:
City car / Subcompact car
Target Audience:
Urban commuters, first-time car buyers, budget-conscious consumers.
Competitive Analysis
Key Competitors Era:
Hyundai Getz, Daewoo Matiz, Chevrolet Spark, Fiat Panda, Ford Ka.
Key Features
Design Philosophy:
Compact, fuel-efficient, practical, affordable urban transport.
Manual Value Proposition:
Comprehensive factory documentation for DIY repairs, maintenance, and diagnostics, offering significant cost savings over professional servicing.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but described as extensive)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, diagnostics, disassembly, assembly, lubrication system, cooling system, fuel system, emission control systems.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators.
Transmission Manual:
Clutch system, gearbox overhaul, removal, installation, troubleshooting, maintenance.
Transmission Automatic:
If applicable, would cover overhaul, diagnostics, fluid replacement, torque converter.
Drivetrain:
Front-wheel drive system, axle shafts, differential assembly, bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.
Steering:
Steering column, steering rack, power steering system (if equipped), tie rods, troubleshooting.
Brakes:
Hydraulic brake system, disc brakes (front and rear), drum brakes (rear, if applicable), ABS system (if equipped), parking brake, bleeding procedures, component replacement.
Electrical System:
Battery, charging system, starter motor, lighting system, horn, wipers, power windows, central locking, fuse box diagrams, wiring schematics.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant handling, component replacement, diagnostics.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, exterior trim.
Chassis And Frame:
Frame construction, body mounting, underbody components.
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, tune-ups.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component replacement, repair, and adjustment for all major vehicle systems.
Diagnostics:
OBD-II system diagnostics, fault code interpretation, sensor testing, wiring harness testing.
Disassembly Assembly:
Exploded views and detailed instructions for taking apart and reassembling components and systems.
Technical Depth
Depth Level:
Professional-level detail suitable for mechanics and experienced DIY enthusiasts.
Diagrams Illustrations:
Hundreds of detailed photos and diagrams, including exploded views for clarity.
Specifications:
Comprehensive technical specifications, torque values, clearances, and tolerances for all components.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows and macOS compatible
Accessibility:
Usable on unlimited computers, tablets, and smartphones.
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Licensing
License Type:
Lifetime use, no expiry dates, no renewal fees.
File Quality
Searchable:
Yes, the PDF format typically allows for keyword searching of repair procedures and specifications.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G4HC (1.1L), G4HD (1.0L - less common in some markets)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement Cc:
1086 cc (for 1.1L variant)
Bore X Stroke Mm:
71.5 x 68.5 (typical for 1.1L)
Compression Ratio:
9.3:1 (typical for 1.1L)
Performance
Horsepower Ps:
Approx. 60-65 PS (44-48 kW) at ~5500 rpm (for 1.1L)
Torque Nm:
Approx. 95-100 Nm at ~3200 rpm (for 1.1L)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 RON or higher)
Emission Control:
Catalytic Converter, Oxygen Sensors
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (less common, market dependent)
Features
Clutch Type:
Dry single plate, hydraulically operated
Transmission Fluid Spec:
Manual: API GL-4, SAE 75W-90. Automatic: ATF SP-III (or equivalent specified by Kia).
📐 Dimensions
Exterior
Length Mm:
3495 mm
Width Mm:
1595 mm
Height Mm:
1485 mm
Wheelbase Mm:
2360 mm
Ground Clearance Mm:
Approx. 140-150 mm
Weights
Curb Weight Kg:
Approx. 850-950 kg (depending on trim and transmission)
Gross Vehicle Weight Kg:
Approx. 1300-1400 kg
Cargo
Cargo Volume Liters:
Approx. 157 liters (seats up)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not comprehensively tested or rated for this specific early generation in all markets.
Active Features
ABS:
Optional on some trims, standard on others (market dependent)
E Brake Type:
Handbrake, cable operated
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional on higher trims.
Seat Belts:
3-point seat belts with pretensioners for front occupants, 3-point rear seat belts.
Child Seat Anchors:
ISOFIX mounting points (market dependent, usually available).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player and likely 2 or 4 speakers. Auxiliary input may be present on later models or aftermarket upgrades.
Driver Assistance
Traction Control:
Rarely equipped on this generation, highly market dependent.
Connectivity
Bluetooth:
Not standard on this generation; typically requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 km or 12 months, whichever comes first (under normal driving conditions).
Air Filter Replacement Km:
Every 20,000 km or 24 months.
Spark Plug Replacement Km:
Every 40,000 km (for standard spark plugs, check manual for iridium/platinum).
Coolant Change Interval Km:
Every 40,000 km or 24 months.
Brake Fluid Change Interval Years:
Every 2 years (regardless of mileage).
Fluid Specifications
Engine Oil Spec:
API SL or higher, SAE 5W-20 or 5W-30 (refer to manual for exact grade based on climate).
Engine Oil Capacity Liters:
Approx. 3.1 liters (with filter change)
Coolant Type:
Ethylene glycol based coolant (e.g., Hyundai/Kia Super Long Life Coolant - Blue).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, front suspension components (bushings, ball joints), exhaust system rust, occasional oil leaks from valve cover gasket or oil pan gasket.
Electrical Quirks:
Potential for minor electrical gremlins in older units, e.g., intermittent window motor function or central locking issues, often due to age and wear on wiring or switches.
Engine Performance:
While generally reliable, lack of power is inherent to the small displacement engine; check for clogged fuel injectors or air filters for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea
Model Evolution
First Generation Launch:
Introduced in 2004 (as a 2005 model year in many markets), following its South Korean debut in 2004.
Design Influences:
Designed by Kia's European design studio, aiming for a modern and European aesthetic.
Production
Production Plant:
Primarily manufactured in South Korea.
Sales Focus:
Global market, with strong emphasis on European and Asian markets.
🏆 Awards & Recognition
Recognitions
Industry Acknowledgements:
Received positive reviews for its affordability, maneuverability, and fuel efficiency within the city car segment upon its release.
Sale

Unavailable

Sold Out