Target Audience:
DIY enthusiasts, independent workshops, Mercedes-Benz owners seeking detailed technical information.
Value Proposition:
Provides access to the same information as professional workshops, enabling cost savings on repairs and maintenance.
Accessibility:
Digital PDF format allows for easy access, searching, and selective printing.
Detail Level:
Extremely detailed, including step-by-step diagrams and exploded views.
Primary Coverage:
Service, Repair, Diagnostics, Maintenance
Secondary Coverage:
Electrical Diagrams, Troubleshooting, Specifications, Parts Illustrations
Disassembly Assembly:
Detailed instructions for taking apart and reassembling major vehicle components.
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for comprehensive coverage.
Type:
Workshop Manual / Service Manual
Powertrain:
Engine (including injection, ignition), Clutch, Gearbox (Manual & Automatic)
Chassis:
Suspension System, Wheels, Braking System, Steering System
Electrical:
Electrical System (comprehensive wiring diagrams, component locations)
Body Interior:
Bodywork, Air Temperature Control System
Control Driving Instructions:
Likely includes information on vehicle operation, dashboard controls, and driving assistance systems pertinent to the era.
Air Temp Control System:
Details on manual HVAC systems, potentially including automatic climate control on higher trims.
Spare Parts Illustrations:
Includes illustrations and likely part numbers for various components.
Fuel System:
Includes fuel pump, filter, lines, injectors, and related components.
Exhaust System:
Maintenance and replacement of exhaust components.
Cooling System:
Radiator, hoses, water pump, thermostat, heater core, and fan operation.
Maintenance:
Routine service, fluid changes, filter replacements, spark plug replacement
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component repair
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable to the era)
Technical Data:
Torque settings, fluid capacities, component specifications, wiring diagrams, and troubleshooting charts.
Troubleshooting:
Systematic approaches to diagnosing and resolving mechanical and electrical issues.
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagrams:
Step-by-step diagrams, exploded view diagrams for parts identification and assembly/disassembly.
Engine Families Covered:
The product description doesn't specify particular engines, but the W201 chassis typically included M102 (4-cylinder petrol), M103 (6-cylinder petrol), and OM601/OM602 (4-cylinder/5-cylinder diesel) engines.
Typical Horsepower Range:
Ranges from 70 hp (diesel) to 190 hp (performance variants), depending on engine and model year.
Torque Specifications Range:
Varies significantly by engine, but generally complements horsepower figures for the era.
Injection Systems:
Includes details on Bosch K-Jetronic (CIS), KE-Jetronic (CIS-E), and potentially early electronic fuel injection (EFI) systems depending on the specific engine variants covered by the manual's scope.
Engine Codes:
Manual will cover specifics for engines like M102.910, M102.920, M103.940, OM601.912, OM602.912, etc., with associated displacement and power outputs.
Standard Transmission:
Typically a 5-speed manual transmission for many W201 models.
Optional Transmission:
Often offered with a 4-speed or 5-speed automatic transmission (e.g., 722.4, 722.5).
Manual Coverage:
Procedures for clutch replacement, gearbox overhaul, fluid changes, and potentially torque converter removal/installation for automatics.
Wheelbase Mm:
Approximately 2690 mm (105.9 inches)
Length Mm:
Approximately 4420 mm (174.0 inches)
Curb Weight Kg:
Varies by engine and equipment, typically ranging from 1200 kg to 1400 kg.
Trunk Volume Liters:
Approx. 420 liters (14.8 cubic feet)
Crash Safety Era:
Designed to meet safety standards of its production era; while official modern ratings may not apply, it incorporated significant safety advancements for its time.
Braking System Type:
Front ventilated discs, rear discs (standard on most models); ABS was optional or standard on higher trims/later models.
Restraints:
Seat belts, potentially driver's airbag (optional or standard depending on market and year).
Audio Systems Era:
Factory-installed Becker or Blaupunkt radio/cassette players, with options for CD changers on later models.
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature for many W201 models during its production run.
Early Features:
Basic connectivity for its time, focused on power windows, central locking, and electric mirrors where equipped.
Oil Change Interval Km:
Typically 7,500 - 15,000 km or 12 months, depending on engine oil type and driving conditions. Manual will specify exact intervals.
Major Service Milestones:
Includes spark plug replacement, coolant flush, brake fluid change, and inspection of various systems at specific mileage intervals (e.g., 50,000 km, 100,000 km).
Engine Oil Viscosity:
Commonly 5W-30, 10W-40, or 15W-40, depending on climate and engine type. Manual will list MB-specific approvals (e.g., MB-Approval 229.1).
Coolant Type:
Ethylene glycol based antifreeze, typically a green or blue formulation, requiring specific MB specifications (e.g., MB-325.0).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Type Auto:
ATF specification like MB-Approval 236.3 or 236.5 for older 4-speed automatics.
Power Steering Fluid:
Hydraulic fluid meeting MB specifications, often Pentosin or similar.
Common Wear Items:
Ball joints, tie rod ends, subframe bushings, fuel distributor seals (K-Jetronic), heater control valve (monovalve), and wiring harness degradation.
Diesel Specific Concerns:
Glow plug issues, injector pump leaks, head gasket sealing on OM602 engines.
Manufacturer Reputation:
Mercedes-Benz is renowned for engineering excellence, durability, and luxury.
Generation Name:
The W201 is the first generation of the compact executive car class, later known as the C-Class.
Production Years:
1982-1993 (The manual's stated coverage of 2003-2005 likely refers to documentation available or applicable to continued support/information for this generation, rather than new production.)
Manufacturing Locations:
Primarily Germany.
