Fiat Nuova Panda 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Nuova Panda Generation: First Generation (Type 169) Model Years Covered: 2003-2010 👋 Introduction Market Position Segment: City Car / Subcompact Philosophy: Affordable, practical,...

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Tags: 2003 2004 2005 2006 2007 2008 2009 2010 Car Cars Fiat Nuova Panda Panda

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Description

🏷️ Basic Information

Identification

Make:

Model:

Nuova Panda

Generation:

First Generation (Type 169)

Model Years Covered:

2003-2010

👋 Introduction

Market Position

Segment:

City Car / Subcompact

Philosophy:

Affordable, practical, and characterful urban transport

Competitive Analysis

Key Rivals:

Volkswagen Polo, Ford Fiesta, Renault Clio, Peugeot 207, Hyundai i10

Key Features

Design:

Distinctive, boxy, and upright styling prioritizing interior space and visibility

Practicality:

High seating position, large door openings, versatile interior with sliding rear seats (optional)

Powertrain Options:

Variety of small, fuel-efficient petrol and diesel engines, including unique Dualogic automated manual transmission

📋 Manual Details

Coverage Areas

Primary Coverage:

North American & European Markets

Market Focus:

General Workshop and Repair

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes

Electrical:

Body Electrical, Powertrain Electrical, Lighting, Instrumentation

Body:

Body Structure, Exterior Trim, Interior Trim, HVAC

Procedures Included

Maintenance:

Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement, Brake pad replacement

Repair:

Engine disassembly/reassembly, Transmission repair, Suspension component replacement, Brake system overhaul, Electrical component diagnosis and repair

Diagnostics:

Troubleshooting charts, Symptom-based diagnosis, Diagnostic trouble code (DTC) interpretation

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete overhaul)

📊 Manual Specifications

File Format

Quality:

High-resolution, scan quality

Searchability:

Searchable text (OCR processed)

Print Quality

Printable:

Yes, all pages printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Petrol 1:

187A1.000 (Fire 1.1)

Displacement Petrol 1:

1108 cc

Configuration Petrol 1:

Inline-4, SOHC

Power Petrol 1:

60 PS (59 bhp; 44 kW) @ 5600 rpm

Torque Petrol 1:

98 Nm (72 lb-ft) @ 3000 rpm

Engine Code Petrol 2:

169A4.000 (Fire 1.2)

Displacement Petrol 2:

1242 cc

Configuration Petrol 2:

Inline-4, SOHC

Power Petrol 2:

69 PS (68 bhp; 51 kW) @ 5500 rpm

Torque Petrol 2:

102 Nm (75 lb-ft) @ 3000 rpm

Engine Code Diesel:

188B2.000 (1.3 Multijet)

Displacement Diesel:

1248 cc

Configuration Diesel:

Inline-4, Turbocharged, Common Rail Diesel

Power Diesel:

70 PS (69 bhp; 51 kW) @ 4000 rpm

Torque Diesel:

137 Nm (101 lb-ft) @ 1750 rpm

Performance

Acceleration 0 100Kph Petrol 1:

15.5 seconds

Top Speed Petrol 1:

155 km/h (96 mph)

Fuel Economy Combined Petrol 1:

Approx. 5.5 L/100 km

Fuel System

Petrol Injection:

Multi-point Fuel Injection (MPI)

Diesel Injection:

Common Rail Direct Injection (CRDI)

🔧 Transmission

Standard

Type Standard:

5-speed Manual

Optional

Type Optional:

Dualogic (5-speed Automated Manual)

Features

Dualogic Description:

Electrically operated clutch and gear shifting, offering automatic and manual modes.

📐 Dimensions

Exterior

Length:

3540 mm (139.4 in)

Width:

1650 mm (65.0 in)

Height:

1550 mm (61.0 in)

Wheelbase:

2300 mm (90.6 in)

Weights

Curb Weight Min:

Approx. 970 kg (2138 lb)

Gross Vehicle Weight:

Approx. 1400 kg (3086 lb)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (2004)

Active Features

Standard on most models, optional on some earlier base versions.

Electronic Brake-force Distribution (EBD) often paired with ABS.

Passive Features

Airbags Front:

Standard driver and passenger front airbags.

Airbags Side:

Optional front side airbags, optional curtain airbags on some higher trims.

Seatbelts:

Pretensioners and load limiters on front seats.

💡 Technology Features

Infotainment

Audio System:

Basic CD/MP3 player with radio, optional steering wheel controls.

Connectivity:

Limited to auxiliary input on some models.

Driver Assistance

Parking Sensors:

Optional rear parking sensors.

Cruise Control:

Rarely available, typically not offered.

🔧 Maintenance

Service Intervals

Oil Change Petrol:

Every 15,000 km (9,320 miles) or 12 months, whichever comes first.

Oil Change Diesel:

Every 20,000 km (12,427 miles) or 12 months, whichever comes first.

Timing Belt Replacement:

Recommended at 120,000 km (74,565 miles) or 5 years for petrol engines, and 150,000 km (93,206 miles) or 5 years for diesel engines (subject to conditions).

Fluid Specifications

Engine Oil Petrol Spec:

API SL/SM, ACEA A3/B3 or A3/B4, SAE 5W-30 or 10W-40 (refer to specific engine variant).

Engine Oil Diesel Spec:

ACEA B4, API CF, SAE 5W-40 (synthetic).

Coolant Spec:

Paraflu UP (ethylene glycol based, silicate-free) or equivalent, mixed 50/50 with distilled water.

Brake Fluid Spec:

DOT 4

Transmission Fluid Manual Spec:

API GL-4, SAE 75W-85

Known Issues

Common Issue 1:

Dualogic gearbox reliability: Some users report occasional issues with the actuator or control unit, requiring recalibration or replacement.

Common Issue 2:

Exhaust manifold cracks (especially on 1.2 Fire engine): Can lead to exhaust leaks and a ticking noise.

Common Issue 3:

Rust: Prone to rust in common areas like wheel arches, sills, and around the rear hatch, especially in harsh climates.

Common Issue 4:

Power steering pump failure (hydraulic system): Can result in heavy steering.

📚 Vehicle History

Brand Heritage

Fiat Legacy:

Fiat boasts a long history in small car production, dating back to the original Fiat 500 and 600.

Model Evolution

Predecessor:

Seicento / Cinquecento

Launch Year:

Facelift:

Minor styling updates and feature enhancements around 2007/2008.

Production

Manufacturing Plant:

Tychy, Poland (shared with other Fiat/Chrysler models)

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

Car of the Year 2004 (Europe)

Specific Award Detail:

Won the prestigious 'Car of the Year' award in Europe, highlighting its innovative design and practicality.