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Jaguar X350 Xj Complete Workshop Service Repair Manual 2003-2010

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🏷️ Basic Information Identification Make: Jaguar Model: XJ Chassis Code: X350 Model Years Covered: 2003-2010 Generation Generation Name: Third Generation (X350) Codes Engine Codes: AJ-V8 Gen III (3.5L, 4.2L naturally...
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Jaguar X350 Xj Complete Workshop Service Repair Manual 2003-2010
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ
Chassis Code:
X350
Model Years Covered:
2003-2010
Generation
Generation Name:
Third Generation (X350)
Codes
Engine Codes:
AJ-V8 Gen III (3.5L, 4.2L naturally aspirated and supercharged)
👋 Introduction
Market Position
Target Audience:
Jaguar X350 owners, independent repair shops, automotive technicians, and DIY enthusiasts seeking comprehensive repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides factory-level, model-specific repair data, unlike generic aftermarket guides, ensuring accuracy and completeness for the Jaguar X350.
Key Features
Features:
Contains step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Eliminates the need for multiple physical manuals.
Accessibility:
Easy-to-use PDF format with search functionality and selective printing of pages/diagrams.
📋 Manual Details
Coverage Areas
Coverage Scope:
All X350 models, A-Z repairs
Page Count
Estimated Page Count:
Very High (typical for complete workshop manuals, often exceeding 1000 pages across multiple volumes or a single extensive PDF)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lubrication, Ignition, Starting/Charging, Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle
Chassis And Suspension:
Suspension (including Adaptive Damping/Air Suspension), Tire & Wheel, Brake Control, Brakes (all systems), Parking Brake, Steering Column, Power Steering
Electrical And Body:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior Body Panels, Electrical Systems, Multiplex/CAN Communication
Procedures Included
Diagnostic Procedures:
Detailed diagnostic procedures, troubleshooting guides, fault code interpretation, wiring schematics for pinpoint diagnosis.
Repair Procedures:
Complete step-by-step repair instructions for all major and minor components, including engine rebuilds, transmission overhauls, suspension work, and body repairs.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, inspections, and routine servicing.
Technical Depth
Depth:
Factory-level detail, including specifications, tolerances, torque values, diagnostic flowcharts, and component removal/installation procedures. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual. Supports image enlargement for clarity.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Software Requirements
Requirements:
Adobe PDF Reader, Winzip (or equivalent unzipping software).
Compatibility
Operating Systems:
Compatible with all versions of Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Variants:
AJ-V8 Gen III: 3.5L V8 (Naturally Aspirated), 4.2L V8 (Naturally Aspirated), 4.2L V8 (Supercharged - XJR models)
Performance
Power And Torque:
Specifications vary by engine and model (e.g., 4.2L Supercharged ~390 hp, ~400 lb-ft torque). Detailed figures are within the manual.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or direct injection depending on specific engine variant. Detailed fuel pressure, injector specifications, and pump performance data provided.
Engine Management
ECM Details:
Electronic Control Module (ECM) operation, sensor inputs/outputs, and diagnostic procedures for engine management systems.
Cooling System
Coolant Specifications:
Specific coolant type and mixture ratio (e.g., Jaguar Premium Coolant or equivalent), system capacity, and troubleshooting for cooling system faults.
🔧 Transmission
Standard
Transmission Type Standard:
6-speed ZF '6HP26' automatic transmission (most common for 4.2L engines)
Optional
Transmission Type Optional:
Possibly 5-speed ZF automatic for earlier models or specific variants (manual transmission not offered for X350 XJ).
Features
Transmission Features:
Adaptive shift control, manual shifting mode (Jaguar Sequential Shift), electronic control unit (TCU) operation, fluid types, fill procedures, and torque converter specifications.
Fluid Specifications
Atf Type:
Specific ZF LifeguardFluid 6 (or equivalent approved fluid). Precise identification and capacity are detailed.
📐 Dimensions
Exterior
Wheelbase:
Standard Wheelbase: 3030 mm (119.3 in); Long Wheelbase (LWB): 3157 mm (124.3 in)
Length:
Standard Wheelbase: 5097 mm (200.7 in); Long Wheelbase: 5214 mm (205.3 in)
Width:
1861 mm (73.3 in) (excluding mirrors)
Height:
1448 mm (57.0 in)
Weights
Curb Weight:
Varies by model and configuration, typically starting around 1750 kg (3858 lbs) for standard wheelbase models.
Gross Vehicle Weight Rating:
Specific GVWR detailed per model configuration.
Cargo
Trunk Capacity:
Approx. 500 liters (17.6 cu ft), varies slightly by market and specification.
🛡️ Safety Features
Ratings
Crash Test Ratings:
As an older model (2003-2010), specific official NCAP or IIHS ratings for this exact period may vary. However, Jaguar vehicles of this era generally incorporated advanced safety features for their time.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Dynamic Stability Control (DSC).
Passive Features
Passive Safety Features:
Front, side, and curtain airbags; advanced seat belt pre-tensioners; strengthened body structure.
Restraint System
Srs System:
Comprehensive Supplemental Restraint System (SRS) with detailed diagnostic and repair procedures for airbags, sensors, and control modules.
💡 Technology Features
Infotainment
Infotainment System:
Jaguar Premium Sound System, optional Alpine or Bowers & Wilkins audio systems. Touchscreen navigation system, CD changer, and audio controls.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (optional), front and rear parking sensors, rain-sensing wipers.
Connectivity
Connectivity Features:
Limited connectivity by modern standards; primarily focused on audio and phone integration (e.g., Bluetooth for hands-free calling in later models).
Lighting
Lighting Technology:
Halogen projector headlamps, optional bi-xenon headlamps with adaptive front lighting (AFS).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first. Specific interval may vary slightly by engine and driving conditions (refer to manual for exact recommendations).
Major Service Intervals:
Includes spark plug replacement (e.g., at 60,000 miles), coolant flush, brake fluid change, and other periodic checks. Detailed schedule in the manual.
Fluid Specifications
Engine Oil Specification:
API SL/SM/SN, ACEA A3/B3 or A5/B5 compliant synthetic oil, typically 5W-30 or 5W-40 viscosity. Specific oil type and capacity (e.g., 7.2 liters for 4.2L V8) provided.
Brake Fluid Specification:
DOT 4 or DOT 4 LV (Low Viscosity) brake fluid.
Power Steering Fluid:
Jaguar specific Pentosin CHF 11S or equivalent.
Known Issues
Common Problems:
Air suspension compressor failure/leaks, electronic parking brake issues, aluminum corrosion on body panels, water ingress into headlights/tail lights, throttle body issues, and timing chain tensioner wear on earlier Gen III V8s.
Maintenance Schedule Details
Schedule Scope:
Comprehensive schedule covering all aspects from routine checks to major overhauls, including specific torque values and diagnostic routines.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Jaguar is renowned for its blend of luxury, performance, and distinctive styling, often positioned as a premium sporting sedan.
Model Evolution
X350 Development:
The X350 represented a significant modernization of the XJ lineage, featuring an all-aluminum monocoque body for improved rigidity and weight savings, and the adoption of modern electronic systems.
Production
Manufacturing Location:
Castle Bromwich Assembly, Birmingham, United Kingdom.
Production Timeline:
2003-2009 (model years 2003-2010), succeeded by the X351 XJ.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2003-2010 X350 are varied and often subjective to period reviews, the model was generally praised for its ride comfort, handling balance, and luxurious interior. It represented a significant step forward in Jaguar's design and engineering.
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