Segment:
Luxury Mid-size SUV
Key Competitors:
BMW X5, Mercedes-Benz M-Class, Audi Q7, Lexus RX
Design Philosophy:
Safety, practicality, Scandinavian design, comfort
Unique Selling Points:
Family-friendly seating options, advanced safety features, robust construction
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Engine Variants Covered:
Likely includes 2.5L Turbo I5 (B5254T2), 2.9L Twin-Turbo I6 (B6294T), 3.2L I6 (B6324S), 4.4L V8 (B8444S)
Region Applicability:
Global (assumed based on standard Volvo market)
Estimated Pages:
Hundreds (as stated in product description)
Type:
Factory Service Repair Workshop Manual
Language:
English (assumed for this product listing)
Engine:
All engine types (including maintenance, diagnostics, repair, rebuilds)
Transmission:
Automatic Transmission (including maintenance, diagnostics, repair)
Drivetrain:
All-Wheel Drive (AWD) system, differentials, driveshafts
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings
Steering:
Power steering system, steering column, linkages
Brakes:
Brake system (hydraulic, ABS), brake pads, rotors, calipers, lines
Electrical:
Full electrical system coverage, including wiring diagrams, fuses, relays, lighting, accessories
Climate Control:
HVAC system, air conditioning, heating, ventilation, climate control modules
Body And Chassis:
Body panels, doors, windows, glass, interior trim, chassis components
Safety Systems:
Airbag system, seatbelt pre-tensioners, safety sensors
Diagnostics:
Troubleshooting and diagnostic procedures for all major systems
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plugs
Major Repairs:
Engine rebuilds, transmission overhauls, component replacements
Troubleshooting:
Step-by-step diagnostic flowcharts for common and uncommon issues
Component Replacement:
Detailed instructions for replacing virtually any component
Torque Specifications:
Precise torque values for all fasteners
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds
Diagnostics Level:
Advanced diagnostics with likely reference to Volvo's VIDA system
Type:
Detailed photos & diagrams, exploded diagrams
Engine Option 1 Displacement:
2.5L (2521cc)
Engine Option 1 Configuration:
Inline-5 Cylinder Turbocharged (B5254T2)
Engine Option 1 Power:
~208 hp @ 5000 rpm
Engine Option 1 Torque:
~236 lb-ft @ 1500-2500 rpm
Engine Option 2 Displacement:
2.9L (2922cc)
Engine Option 2 Configuration:
Inline-6 Twin-Turbocharged (B6294T)
Engine Option 2 Power:
~268 hp @ 5100 rpm
Engine Option 2 Torque:
~280 lb-ft @ 1800-5000 rpm
Engine Option 3 Displacement:
3.2L (3192cc)
Engine Option 3 Configuration:
Inline-6 Naturally Aspirated (B6324S)
Engine Option 3 Power:
~235 hp @ 6200 rpm
Engine Option 3 Torque:
~236 lb-ft @ 3200 rpm
Engine Option 4 Displacement:
4.4L (4414cc)
Engine Option 4 Configuration:
V8 Naturally Aspirated (B8444S) - Yamaha-developed
Engine Option 4 Power:
~311 hp @ 5400 rpm
Engine Option 4 Torque:
~325 lb-ft @ 4000 rpm
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended, especially for turbo/V8)
Transmission Type Standard:
5-Speed Geartronic Automatic (5-speed AW55-50SN for 2.5T, 2.9T, 3.2L; 6-speed AW235 for 3.2L post-facelift, 6-speed TF-80SC for 3.2L and V8 models)
Transmission Type Optional:
None (Automatic was standard across the board for XC90)
Geartronic Functionality:
Driver-selectable manual shifting mode
Transmission Fluid Type:
JWS 3309 (for AW55-50SN), JWS 3324/ATF6 (for TF-80SC), check manual for specific VIN
Length:
~188.9 inches (4800 mm)
Width:
~74.7 inches (1897 mm)
Height:
~66.7 inches (1694 mm)
Wheelbase:
~112.6 inches (2860 mm)
Cargo Volume Behind 3Rd Row:
~10.1 cubic feet (285 L)
Cargo Volume Behind 2Nd Row:
~45.7 cubic feet (1295 L)
Cargo Volume Behind 1St Row:
~75.7 cubic feet (2145 L)
Curb Weight:
~4,400 - 4,900 lbs (2000-2220 kg) depending on engine and options
Towing Capacity:
~3300 - 5000 lbs (1500-2270 kg) depending on configuration and market
NHTSA Front Impact:
5 Stars (all occupants)
NHTSA Side Impact:
5 Stars (front), 5 Stars (rear)
IIHS Crash Test Ratings:
Good (frontal offset, side impact)
Electronic Stability Control:
Standard (ESC)
Traction Control:
Standard (TRACS)
Airbags:
Front airbags, front side airbags, Inflatable Curtain (IC) airbags, optional front-and-rear side airbags
Seat Belts:
3-point inertia-reel seat belts with pretensioners and load limiters for all seating positions
Rollover Protection:
ROPS (Roll Over Protection System) and WHIPS (Whiplash Protection System)
Audio System:
Various premium audio options available, including Dynaudio systems
Navigation System:
Optional factory navigation system available on some models
Parking Assist:
Optional rear parking sensors
Cruise Control:
Standard cruise control, optional Adaptive Cruise Control (ACC) on later models
Bluetooth:
Optional Bluetooth connectivity for hands-free calling
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (check manual for specific engine)
Timing Belt Interval:
For 2.5T (I5): Typically 105,000 miles (170,000 km). For I6 engines: Timing chain driven, no replacement interval specified but requires inspection. V8 is chain driven.
Major Service Intervals:
Around 60,000 miles (100,000 km) for spark plugs, transmission fluid service, coolant flush
Engine Oil Type:
API SN, ACEA A5/B5, Volvo VCC 95200377 (e.g., 0W-30 or 5W-30 depending on climate and engine - refer to manual)
Coolant Type:
Volvo VCS (1285657) coolant, or equivalent G48 (ethylene glycol based) concentrate mixed 50/50 with distilled water
Common Issue 1:
PCV System Clogging (can lead to oil leaks, rough idle, turbo issues)
Common Issue 2:
Transmission issues (e.g., slipping, harsh shifting, especially on early AW55-50SN units if fluid isn't changed regularly)
Common Issue 3:
Rear main oil seal leaks (especially on turbo models)
Common Issue 4:
ABS/ESC module failures
Common Issue 5:
Sagging headliner, worn seat bolsters, climate control panel issues
Volvo Core Values:
Safety, durability, Scandinavian design
Xc90 Introduction:
Launched in 2002 for the 2003 model year, based on the Volvo P2 platform (shared with S80, V70, S60)
Facelift Updates:
Minor cosmetic updates in 2007/2008, including revised grille, bumpers, and interior enhancements. Introduction of the 3.2L and V8 engines during its lifespan.
Manufacturing Location:
Torslanda Plant, Gothenburg, Sweden
