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Yamaha Vino 125 2003-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Vino 125 Model Code: XC125VT Vehicle Type: Scooter 👋 Introduction Market Position Market Segment: Urban Commuter Scooter Key Features Design Philosophy: Retro-inspired styling...
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Type: Motorcycle
Vendor:
Yamaha
Sku: 494712
Tags: 2003 2004 2005 2006 2007 2008 2009 2010 Motorcycle Motorcycles Vino Vino 125 Yamaha
Yamaha Vino 125 2003-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Vino 125
Model Code:
XC125VT
Vehicle Type:
Scooter
👋 Introduction
Market Position
Market Segment:
Urban Commuter Scooter
Key Features
Design Philosophy:
Retro-inspired styling with modern mechanicals, focusing on ease of use and city mobility.
📋 Manual Details
Coverage
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Specific Models Covered:
XC125VT
Format
Format Type:
PDF Download
Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting
Procedures
Procedures Included:
Routine Maintenance, Engine Overhaul, Carburetor Adjustment, Ignition System Diagnosis, Brake System Service, Suspension Component Replacement, Electrical Circuit Testing, Body Panel Repair, Diagnostic Procedures
Depth
Technical Depth:
Comprehensive: Includes detailed disassembly, reassembly, inspection, adjustment, and troubleshooting steps for all major vehicle systems.
Specific Procedures
Valve Lash Adjustment:
Detailed instructions for checking and adjusting valve clearance.
Carburetor Rebuild:
Step-by-step guide for disassembling, cleaning, and reassembling the carburetor.
Cooling System Maintenance:
N/A (Air-cooled)
Diagnostic Troubleshooting
Troubleshooting Charts:
Includes symptom-based troubleshooting guides and electrical diagnostic flowcharts.
Bodywork
Bodywork Procedures:
Includes removal and installation of fairings, seat, storage compartments, and trim pieces.
📊 Manual Specifications
File
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Quality
Diagram Clarity:
High-quality, detailed diagrams and illustrations for component identification and assembly steps.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
125 cc (124 cm³)
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
10.0:1
Performance
Horsepower Approx:
8.0 HP @ 7500 RPM (Estimated, specific figures may vary by market/emissions)
Torque Approx:
9.1 Nm @ 6000 RPM (Estimated)
Fuel System
Fuel Delivery:
Mikuni VM20SS Carburetor (Specific model may vary, refer to manual for exact carb type)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ)
Cooling System
Cooling Method:
Forced Air Cooling
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Engine Internals
Valves Per Cylinder:
2
🔧 Transmission
Primary
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Dry, centrifugal, automatic
Drive Method:
V-belt
Fluid
Transmission Oil Type:
Yamaha Genuine Gear Oil SAE 80W-90 (API GL-4) or equivalent
📐 Dimensions
Exterior
Length:
1830 mm (72.0 in)
Width:
665 mm (26.2 in)
Height:
1130 mm (44.5 in)
Wheelbase:
1275 mm (50.2 in)
Weights
Dry Weight:
Approx. 110 kg (243 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 250 kg (551 lbs) (refer to VIN plate for exact)
Capacities
Fuel Tank Capacity:
6.0 Liters (1.6 gal)
Engine Oil Capacity:
0.90 L (without filter change), 0.95 L (with filter change)
Wheels Tires
Front Wheel Size:
10-inch
Rear Wheel Size:
10-inch
🛡️ Safety Features
Passive Features
Lighting:
Halogen Headlight, LED Taillight/Brake Light
Active Features
Braking System Front:
Disc Brake (Hydraulic)
Braking System Rear:
Drum Brake (Mechanical)
Wheels Tires
Front Tire Size:
120/70-10
Rear Tire Size:
130/70-10
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, and indicator lights (turn signals, oil warning, high beam).
Connectivity
Charging Port:
Typically includes a 12V accessory socket for charging electronic devices (optional or model dependent).
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 3,000 km (1,800 miles). Replacement as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles) or as per manual recommendation.
Transmission Oil Change:
Every 6,000 km (3,600 miles) or annually.
Fluid Specifications
Coolant Type:
N/A (Air-cooled engine)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific reservoir cap)
Known Issues
Carburetor Clogging:
Common in older models due to infrequent use or fuel degradation; requires cleaning and adjustment.
Cv Belt Wear:
CVT belts can wear over time and require replacement to maintain proper acceleration and top speed.
Electrical Connector Corrosion:
Potential for corrosion in wiring harness connectors, especially in humid or coastal environments.
Service Intervals Specific
Cv Belt Inspection:
Inspect every 6,000 km (3,600 miles), replace as needed.
Roller Weight Inspection:
Inspect during belt service. Replace if worn or damaged.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company, renowned for its motorcycles, marine products, and musical instruments, has a long history of innovation in motorized transportation.
Model Evolution
Vogue Style:
The Vino 125 draws inspiration from classic Italian scooters, featuring a rounded, retro aesthetic popular in urban environments.
Production
Manufacturing Location:
Primarily manufactured in Indonesia (for many markets), with some models potentially assembled elsewhere.
Key Market Introduction:
Introduced globally to cater to the growing demand for stylish, efficient urban mobility solutions.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Praised for its distinctive retro styling, comfortable ride, and suitability for urban commuting by enthusiasts and users.
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