Segment:
High-performance trail and mountain snowmobile
Competitors 2003:
Ski-Doo Summit, Polaris RMK, Yamaha Mountain Max
Platform Heritage:
Built on Arctic Cat's established ZL platform known for its rider-forward ergonomics and capable chassis
Engine Technology:
EFI (Electronic Fuel Injection) for improved throttle response, fuel efficiency, and altitude compensation
Suspension Design:
Advanced suspension systems designed for comfort and handling in varied snow conditions
Engine Mechanical:
Complete engine overhaul, disassembly, inspection, and reassembly
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, fuel lines
Ignition System:
CDI unit, ignition coils, spark plugs, wiring diagrams
Cooling System:
Radiator, water pump, thermostat, coolant flow, hoses
Exhaust System:
Pipe and muffler inspection and replacement
Drive System:
Clutch inspection and adjustment (primary and secondary), belt replacement, gearbox maintenance
Suspension Front:
A-arm bushings, shock absorbers, skis, steering components
Suspension Rear:
Arctic Cat "AWS IV" Front Suspension, "ProAction Plus" Rear Suspension: torque arms, shock absorbers, rails, track system
Braking System:
Hydraulic disc brake system, caliper maintenance, fluid bleeding, rotor inspection
Electrical System:
Wiring diagrams, battery maintenance, starter system, lighting, gauges, sensor testing
Chassis Body:
Frame inspection, plastics, seat, handlebars, controls
Basic Maintenance:
Oil changes, spark plug replacement, track tension adjustment, lubrication points
Intermediate Repair:
Clutch service, suspension component replacement, brake caliper rebuild, carburetor/EFI adjustments
Advanced Repair:
Engine rebuild, transmission overhaul, electrical system troubleshooting, diagnostic procedures
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common issues
Depth Level:
Comprehensive: From routine maintenance to complete engine and component overhauls
Illustrations:
Numerous illustrations and diagrams to aid in repair processes
Searchability:
Searchable PDF format for quick access to information
Factory Training:
Mimics factory-trained technician knowledge and procedures
โ๏ธ Engine Specifications
Engine Manufacturer:
Arctic Cat
Engine Displacement:
794cc
Engine Configuration:
Parallel-Twin Cylinder
Cooling Method:
Liquid-Cooled
Bore X Stroke:
73.5 mm x 77 mm
Carburetion Type:
Electronic Fuel Injection (EFI)
Horsepower Estimated:
130-140 HP (Estimated)
Torque Estimated:
Not readily available publicly, but significant mid-range torque expected
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended, premium often preferred for optimal performance)
Oil Injection:
CATยฎ Advanced Oil Injection System
Transmission Type:
CVT (Continuously Variable Transmission) with Arctic Cat's own clutch system
Primary Clutch:
Arctic Cat ACT Diamond Drive (or similar)
Secondary Clutch:
Arctic Cat Arctic Roller (or similar)
Drive Belt:
Specific belt number required (refer to manual for exact fitment, e.g., Gates 01-XXX)
Lubrication:
Gearcase oil, specification and capacity detailed in manual
Safety Standards:
Designed to meet all applicable snowmobile safety standards for its model year.
Braking System:
Hydraulic disc brake, providing strong stopping power.
Throttle Control:
Thumb throttle with safety lever and quick-release mechanism.
Kill Switch:
Engine kill switch easily accessible on the handlebar.
Lighting:
Headlights and taillights for visibility.
Windscreen:
Provides some wind protection for the rider.
Instrumentation:
Digital/analog gauge cluster including speedometer, tachometer, odometer, trip meter, fuel level, and engine warning lights.
Efi System:
EFI provides automatic engine management for optimal running conditions.
Standard Features:
Basic electrical systems for lighting, ignition, and EFI. No advanced electronic rider aids.
Oil Change Engine:
Refer to manual for specific interval based on mileage or operating hours; typically every 1,000-2,000 miles or annually.
Clutch Inspection:
Recommended at start of season and annually for belt wear and sheave condition.
Track Tension:
Check before each ride, adjust as needed per manual specifications.
Engine Oil Type:
Arctic Cat APV Synthetic 2-Stroke Snowmobile Oil (or equivalent API-TC certified synthetic 2-stroke oil)
Gearcase Oil:
Arctic Cat Gearcase Lubricant (or equivalent SAE 80W-90 synthetic gear oil)
Coolant:
Ethylene Glycol-based antifreeze (50/50 mix with distilled water recommended for -34ยฐF protection)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Efi System Potential:
EFI sensor issues, injector clogs, or fuel pump concerns can affect performance.
Clutch Wear:
Standard wear and tear on clutch components (rollers, buttons, belt) is common and requires periodic inspection and replacement.
Suspension Bushings:
Front and rear suspension bushings can wear over time, leading to looseness and compromised handling.
Arctic Cat Legacy:
Arctic Cat has a long-standing history in snowmobile manufacturing, known for performance and innovation since its founding in 1960.
Zl Series:
The ZL series was a popular line of Arctic Cat snowmobiles, often characterized by their sporty handling and rider-forward ergonomics.
Engine Development:
The 800cc engine was a significant power plant for its time, offering a good balance of performance for trail riding and moderate mountain excursions.
Manufacturing Location:
Arctic Cat snowmobiles were primarily manufactured in Thief River Falls, Minnesota, USA.
