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Chevrolet Matiz 2003 Service Repair Workshop Manual

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Basic Information Identification Make: Chevrolet Model: Matiz Year: 2003 Generation Generation Code: M100/M150 (Facelift) Codes Platform: GM M platform (derived from Daewoo Matiz) Introduction Market Position Market Position: Compact city...
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Chevrolet Matiz 2003 Service Repair Workshop Manual
Basic Information
Identification
Make: Chevrolet
Model: Matiz
Year: 2003
Generation
Generation Code: M100/M150 (Facelift)
Codes
Platform: GM M platform (derived from Daewoo Matiz)
Introduction
Market Position
Market Position: Compact city car, budget-friendly transportation
Competitive Analysis
Key Competitors: Hyundai Atos, Kia Picanto, Fiat Seicento, Volkswagen Polo (earlier generations)
Key Features
Key Features: Compact size, fuel efficiency, maneuverability, affordability
Manual Purpose: Empower owners and independent mechanics with dealership-level repair and maintenance information.
Manual Details
Coverage Areas
Coverage Areas: Full Service and Repair
Page Count
Page Count: Not Specified (Comprehensive)
Manual Type
Manual Type: Workshop Manual / Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF
Format Notes: Downloadable for use on PC, Mac, and various portable devices.
Manual Coverage
Systems Covered
Systems Covered: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC
Engine Mechanical Details: Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, valve train, lubrication system, cooling system, timing components.
Engine Electrical Details: Ignition system, starting system, charging system, ECU/ECM, sensors, wiring diagrams.
Fuel System Details: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter, emissions control.
Clutch System Details: Clutch disc, pressure plate, release bearing, clutch master and slave cylinders, hydraulic lines.
Manual Transaxle Details: Gearbox assembly, internal components, shifting mechanism, clutch release bearing operation, transaxle fluid specifications.
Suspension System Details: Front suspension (MacPherson struts), rear suspension (torsion beam), shock absorbers, springs, bushings, wheel alignment specifications.
Steering System Details: Steering rack, tie rods, steering column, power steering (if equipped), steering linkage, wheel alignment.
Brake System Details: Front disc brakes, rear drum brakes, master cylinder, brake booster, hydraulic lines, parking brake, brake bleeding procedures.
Body Interior Exterior Details: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, weatherstripping.
Body Electrical System Details: Lighting, wipers, horn, power windows, door locks, instrument cluster, audio system, fuses, relays, wiring diagrams for all electrical components.
HVAC Details: Heating system, ventilation, air conditioning system (if equipped), refrigerant, blower motor, controls.
Procedures Included
Procedures Included: Step-by-step repair instructions, troubleshooting, diagnostics, maintenance procedures, component replacement, wiring schematics
Troubleshooting Procedures: Diagnostic flowcharts for common symptoms and problems across all major systems.
Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant checks, brake fluid checks, belt inspection/replacement, general inspections.
Wiring Schematic Coverage: Detailed wiring diagrams for all electrical systems, aiding in diagnosing electrical faults.
Technical Depth
Technical Depth: Comprehensive (suitable for basic mechanical skills to professional technicians), includes diagrams, illustrations, and specifications
Diagnostic Tools Needed: Basic hand tools, multimeter, diagnostic scan tool (for OBD-II if applicable to the specific market and engine variant, although likely basic diagnostics covered).
Manual Specifications
File Format
File Format Compatibility: PDF Reader (Adobe Acrobat or equivalent)
File Format Features: Searchable text, bookmark navigation, zoom functionality.
Print Quality
Print Quality: High Resolution, Printable
Print Quality Notes: Clear text and diagrams ensure ease of use in a workshop environment.
Binding Type
Binding Type: Digital (PDF Download)
Paper Type
Paper Type: N/A (Digital format)
Engine Specifications
Primary Engine
Engine Type: Inline 3-cylinder, naturally aspirated gasoline
Performance
Engine Displacement: 0.8 L (796 cc)
Horsepower: Approx. 50-52 hp @ 6000 rpm
Torque: Approx. 70-72 Nm @ 4600 rpm
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI)
Engine Variant Notes: Primarily features the F8CV 796cc engine. Some markets might have had other minor variations.
Transmission
Standard
Transmission Type Standard: 5-speed Manual Transaxle
Optional
Transmission Type Optional: 3-speed Automatic Transaxle (less common for 2003 model)
Features
Transmission Features: Front-wheel drive
Dimensions
Exterior
Length: Approx. 3495 mm
Width: Approx. 1595 mm
Height: Approx. 1500 mm
Wheelbase: Approx. 2340 mm
Weights
Curb Weight: Approx. 700-750 kg (depending on transmission and options)
Gross Vehicle Weight Rating: Refer to vehicle VIN plate; typically around 1200-1300 kg
Safety Features
Ratings
Safety Ratings General: Euro NCAP crash test results varied by specific year and testing parameters for the original Daewoo Matiz. Chevrolet Matiz 2003 would likely reflect similar performance.
Active Features
Active Safety Features: Anti-lock Braking System (ABS) potentially available on higher trims or optional
Passive Features
Passive Safety Features: Driver and front passenger airbags (standard on most trims), seatbelts
Technology Features
Infotainment
Infotainment Features: Basic AM/FM radio with CD or cassette player, potentially optional air conditioning.
Driver Assistance
Driver Assistance Features: Limited; ABS was an option or standard on higher trims. No advanced electronic driver aids typical of modern vehicles.
Connectivity
Connectivity Features: Basic connectivity for audio systems (e.g., aux input on some later revisions or aftermarket).
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500 to 15,000 km or 6-12 months, refer to manual for exact specification
Fluid Specifications
Engine Oil Type: Refer to manual; likely 5W-30 or 10W-40 API SJ/SL rated
Coolant Type: Ethylene glycol based antifreeze (e.g., Dex-Cool equivalent or specified color)
Brake Fluid Type: DOT 3 or DOT 4
Transmission Fluid Type Manual: API GL-4 manual transmission fluid (e.g., 75W-85 or 75W-90)
Transmission Fluid Type Automatic: Dexron III or equivalent automatic transmission fluid (ATF)
Known Issues
Common Issues: Potential issues with exhaust manifold cracks, ignition coil failure, minor electrical gremlins, suspension wear, clutch wear (especially in heavy urban use), and rust (depending on climate).
Common Maintenance Tasks: Spark plug replacement, air filter replacement, fuel filter replacement, brake pad/shoe replacement, timing belt inspection/replacement (critical for engine longevity).
Vehicle History
Brand Heritage
Brand Heritage: The Matiz was originally designed by Italdesign Giugiaro and launched by Daewoo. Chevrolet acquired Daewoo in 2002, and the Matiz was rebranded as the Chevrolet Matiz for many markets.
Model Evolution
Model Evolution Notes: The 2003 model represents a facelifted version of the original M100 platform, often referred to as the M150. Key changes included updated styling for the exterior and interior.
Production
Production Period: Original Daewoo Matiz: 1998-2002. Chevrolet Matiz (M150 Facelift): 2002-2005 (region dependent).
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