menu

0
0
Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 2

2003 Husqvarna TE570 SMR570 Motorcycle Service Repair Manual

$16.99
$16.99
This manual covers the TE570 and SMR570 models from 2003. These performance motorcycles are known for their powerful 4-stroke, single-cylinder engines, delivering an estimated 50-55 HP. The TE570 is designed...
28 people are viewing this right now
Type: Motorcycle
Vendor:
Husqvarna
Sku: 105827
Tags: 2003 Husqvarna Misc Motorcycle Motorcycles SMR570 TE570
2003 Husqvarna TE570 SMR570 Motorcycle Service Repair Manual
This manual covers the TE570 and SMR570 models from 2003. These performance motorcycles are known for their powerful 4-stroke, single-cylinder engines, delivering an estimated 50-55 HP. The TE570 is designed for off-road capability, while the SMR570 offers a street-legal supermoto variant. Both models feature a 6-speed manual transmission with hydraulic clutch actuation and are built on a robust frame with long-travel suspension. They represent a heritage in off-road racing, offering a potent combination of power and agility for enthusiasts and competitive riders. This comprehensive service and repair manual provides detailed instructions for maintaining and repairing your TE570 or SMR570. It covers all major systems, including the engine, transmission, chassis, brakes, fuel system, and electrical components. You will find step-by-step procedures for routine maintenance, troubleshooting common issues, and complete rebuilds. The manual also includes essential technical specifications, torque values, and diagnostic information, making it an indispensable resource for owners and technicians seeking to keep these high-performance machines in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE570 / SMR570
Year:
2003
Codes
Engine Code:
Not Specified
Chassis Code:
Not Specified
👋 Introduction
Market Position
Market Segment:
Performance Enduro / Supermoto motorcycles, catering to enthusiasts and competitive riders.
Competitive Analysis
Competitors 2003:
KTM EXC/SMC series, Yamaha WR/YZF series, Honda CRF/CR series, Suzuki DR-Z/RM-Z series.
Key Features
Vehicle Focus:
Powerful single-cylinder engine, off-road capability (TE) and street-legal supermoto variant (SMR).
Manual Value Proposition:
Essential for maintaining and repairing these specialized, high-performance motorcycles, providing in-depth technical knowledge.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete Service and Repair for TE570 and SMR570 models.
Page Count
Page Count:
Not Specified
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, though not explicitly stated)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine tear down, rebuild, diagnostics, tuning.
Transmission:
Clutch, gearbox operation, maintenance, and repair.
Chassis:
Frame, suspension (front and rear), steering, swingarm.
Brakes:
Hydraulic brake system (front and rear), caliper service, master cylinder, bleeding procedures.
Electrical:
Ignition system, lighting, charging system, starter, wiring diagrams, component testing.
Fuel System:
Carburetor overhaul, fuel pump, fuel tank, lines.
Cooling System:
Radiator, coolant flow, fan operation (if applicable).
Exhaust System:
Exhaust pipe and muffler maintenance.
Bodywork:
Plastics, seat, fuel tank removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, general inspections.
Troubleshooting:
Diagnostic charts, common problem identification and solutions.
Repair:
Detailed step-by-step instructions for component repair and replacement.
Rebuild:
Complete engine and transmission rebuild procedures.
Specifications Reference:
Torque specifications for all critical fasteners.
Diagrams Illustrations:
Includes pictures and part diagrams for component identification and assembly.
Technical Depth
Depth:
Comprehensive, covering full disassembly, repair, and reassembly suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Likely PDF, Searchable text not guaranteed unless stated.
Print Quality
Print Quality:
Dependent on source; digital formats usually offer high resolution.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single-cylinder
Displacement:
530cc (approximate)
Bore X Stroke:
Not Specified
Cooling System:
Liquid-cooled
Valvetrain:
SOHC (Single Overhead Camshaft)
Ignition:
Electronic ignition
Performance
Horsepower:
Estimated 50-55 HP (stock, varies by tune)
Torque:
Not Specified
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin FCR, Mikuni)
Carburetor Size:
Likely 39-41mm
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Not Specified, typically 2.5-3.5 gallons
🔧 Transmission
Standard
Transmission Type:
Manual
Number Of Gears:
6-speed
Clutch Type:
Wet multi-plate, hydraulic actuation
Optional
Optional Gear Ratios:
Not Applicable (Single standard configuration per model variant)
Features
Gear Selection:
Constant mesh, foot-shift lever
Transmission Oil Type:
Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, API SG or higher, JASO MA)
📐 Dimensions
Exterior
Wheelbase:
Not Specified, typically 58-60 inches
Seat Height:
Not Specified, typically 36-38 inches (high)
Weights
Dry Weight:
Not Specified, likely around 250-270 lbs
Curb Weight:
Not Specified
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle)
Active Features
Brakes:
Hydraulic disc brakes front and rear.
Suspension:
Long-travel suspension for off-road damping and stability.
Passive Features
Frame Construction:
Steel or alloy frame designed for rigidity and impact resistance.
Lighting:
Headlight, tail light, brake light, turn signals (depending on street legality).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Motorcycle Instrumentation)
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control typical for this era/type of bike)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10-15 operating hours or annually, whichever comes first. Refer to manual for precise guidance.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (every few rides).
Chain Lubrication Adjustment:
Regularly, every 300-500 miles or after washing/wet conditions.
Fluid Specifications
Engine Oil Capacity:
Not Specified, typically around 1.5-2.0 liters.
Coolant Type:
Ethylene glycol based antifreeze coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, carburetor jets/needles, swingarm bearings, wheel bearings.
Electrical Gremlins:
Potential for loose connections or corrosion in wiring harnesses due to off-road use. Voltage regulator/rectifier issues can occur.
Engine Performance Notes:
Carburetor tuning can be sensitive to altitude and temperature. Periodic valve clearance checks are crucial.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
One of the oldest motorcycle manufacturers, founded in Sweden, known for off-road racing prowess.
Model Evolution
Te Smr Lineage:
Successor to earlier WR and SM models, evolved from off-road performance with dual-sport and supermoto applications.
Production
Production Period:
TE570 and SMR570 were produced in the early 2000s, with the 570cc engine platform seeing updates and variations.
Manufacturing Origin:
Italy (under Cagiva ownership at the time)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Praised for powerful engine and capable chassis, though often noted for requiring diligent maintenance.
Ratings
Performance Rating:
High for its class, particularly in torque and usable power for off-road and track applications.
Sale
View full product details →

Unavailable

Sold Out