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2003 Hyundai Santa FE Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Hyundai Model: Santa Fe Year: 2003 Product Name: 2003 Hyundai Santa FE Service & Repair Manual Software Codes Chassis Code: SM Platform: First Generation (SM)...
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🏷️ Basic Information
Identification
Make:
Hyundai
Model:
Santa Fe
Year:
2003
Product Name:
2003 Hyundai Santa FE Service & Repair Manual Software
Codes
Chassis Code:
SM
Platform:
First Generation (SM)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
DIYers, home mechanics, independent repair shops.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute.
Key Features
Convenience:
Online, instant access, compatible with multiple devices, user-friendly interface.
Value Proposition:
Cost savings on repair and maintenance compared to professional services.
Data Quality:
Licensed, OE-derived data ensures accuracy and completeness.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair Information
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Component Replacement
Page Count
Estimated Page Count:
Extensive (Software-based, not a fixed page count)
Manual Type
Type:
Online Service and Repair Manual Software
Source Licensing:
Officially Licensed, Derived from OE Materials by RepairSurge
Language
Language:
English
Format
Access Method:
Web-based Access (Internet Connection Required)
Device Compatibility:
PC, Laptop, Smartphone, Tablet via Web Browser
Subscription Duration:
1 Year Access (with discounts for renewal)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, repair, and overhaul procedures, including timing systems, cooling, lubrication, and emissions control.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials, axles, and driveshafts.
Transmission:
Manual and automatic transmission service, repair, and overhaul, including fluid changes and electronic control systems.
Brakes:
Hydraulic brake system diagnosis and repair, including ABS, brake pads, rotors, calipers, lines, and master cylinder.
Suspension:
Front and rear suspension components, including struts, shocks, control arms, ball joints, and bushings.
Steering:
Power steering system diagnosis and repair, including steering rack, power steering pump, and fluid.
Electrical:
Comprehensive electrical system coverage, including wiring diagrams, charging system, starting system, lighting, instrument cluster, and body control modules.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system service, including refrigerant handling, compressor, condenser, evaporator, and blower motor.
Body:
Exterior body panel repair, doors, windows, mirrors, and interior trim components.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
Systematic diagnostic procedures and troubleshooting guides for common and uncommon issues.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems.
Component Replacement:
Instructions for replacing individual components like sensors, actuators, pumps, and modules.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) and diagnostic flowcharts.
Technical Depth
Depth:
In-depth, factory-level technical information suitable for DIY enthusiasts and professional technicians.
Detail Level:
Detailed specifications, torque values, special tool requirements, and component tolerances.
📊 Manual Specifications
File Format
Format Type:
Web-based Software Application
Print Quality
Print Capability:
Printable pages, though optimized for digital viewing.
Binding Type
Binding:
N/A (Online Access)
Paper Type
Paper Type:
N/A (Online Access)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4JS (for 2.7L), G4CP (for 2.0L - less common in North America for 2003)
Engine Type:
V6 (2.7L) or Inline-4 (2.0L)
Displacement 2.7L:
2656 cc
Displacement 2.0L:
1998 cc
Performance 2.7L
Horsepower:
173 hp @ 6000 rpm
Torque:
180 lb-ft @ 4500 rpm
Performance 2.0L
Horsepower:
135 hp @ 6000 rpm (North American spec may vary slightly)
Torque:
136 lb-ft @ 4500 rpm (North American spec may vary slightly)
Fuel System
Injection Type:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with OBD-II diagnostics.
🔧 Transmission
Standard
Type 2.7L:
4-Speed Automatic
Optional
Type 2.0L:
5-Speed Manual (Standard on 2.0L, less common in NA markets for 2003)
Type 2.7L:
Optional 4-Speed Automatic (Standard on most models)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available.
Fluid Specifications
Automatic Transmission Fluid:
Refer to Hyundai SPIII or equivalent, capacity approx. 7.1 qts (6.7 L) for drain and fill.
Manual Transmission Fluid:
Refer to GL-4 or GL-5 manual transmission fluid, SAE 75W-90 recommended. Capacity approx. 2.3 qts (2.2 L).
📐 Dimensions
Exterior
Length:
177.4 inches (4505 mm)
Width:
71.7 inches (1821 mm)
Height:
66.7 inches (1694 mm)
Wheelbase:
104.0 inches (2642 mm)
Weights
Curb Weight FWD:
3560 lbs (1615 kg)
Curb Weight AWD:
3760 lbs (1706 kg)
Towing Capacity:
2000 lbs (907 kg) with trailer brakes
Cargo
Cargo Volume Behind 2Nd Row:
31.5 cu ft (892 L)
Cargo Volume With 2Nd Row Folded:
67.5 cu ft (1911 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Five Star
NHTSA Frontal Passenger:
Five Star
NHTSA Side Driver:
Four Star
NHTSA Side Rear Passenger:
Four Star
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette player and premium audio system.
Display:
Digital clock, climate controls, and radio display. No integrated navigation or color screen.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Parking Sensors:
Not typically available for this model year.
Connectivity
Usb Aux:
Not typically available for this model year; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement 2.7L:
Every 60,000 miles (96,000 km) using iridium-tip spark plugs.
Timing Belt Replacement:
Every 90,000 miles (144,000 km) for the 2.7L V6 engine. (Note: 2.0L engine typically uses a timing chain.)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 synthetic blend or full synthetic recommended for all temperatures.
Engine Oil Capacity:
4.6 quarts (4.3 L) with filter for 2.7L V6, 4.0 quarts (3.8 L) with filter for 2.0L I4.
Coolant:
Ethylene glycol-based coolant, meeting ASTM D3306. Typically a 50/50 mix of antifreeze and distilled water.
Power Steering Fluid:
Refer to manufacturer specification, usually a DEXRON III ATF or equivalent.
Known Issues
Engine Oil Leaks:
Common oil leaks from valve cover gaskets and crankshaft seals on the 2.7L V6.
ABS Sensor Failure:
ABS wheel speed sensors can fail, leading to ABS warning lights.
Cv Joint Wear:
Front CV joints may wear prematurely, especially in vehicles exposed to harsh conditions.
HVAC Blower Motor:
HVAC blower motor resistor or the blower motor itself can fail, causing intermittent or no fan operation.
Rear Suspension Noise:
Worn rear suspension bushings can lead to knocking or rattling noises.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyundai Motor Company
Model Evolution
Generation Introduction:
First generation (SM) introduced for the 2001 model year.
Mid Cycle Refresh:
Received a minor refresh for the 2003 model year, including styling tweaks and option package adjustments.
Production
Production Period:
2001-2006 (First Generation SM)
Assembly Locations:
Ulsan, South Korea; Potchefstroom, South Africa.
🏆 Awards & Recognition
Recognitions
Safety Award 2003:
NHTSA 5-Star Frontal Crash Test Rating (Driver and Passenger)
IIHS Award 2003:
IIHS Top Safety Pick (Good ratings in frontal offset)
Ratings
Consumer Satisfaction:
Generally received positive reviews for value and practicality, though initial build quality was a concern for some.
Certifications
Certification Provider:
Various automotive testing organizations and government safety bodies.