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Jeep Grand Cherokee WJ 2003 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2003 Chassis Code: WJ Codes Product Name: Jeep Grand Cherokee WJ 2003 All Service Repair Manual Product Description Snippet: Jeep...
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Jeep Grand Cherokee WJ 2003 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2003
Chassis Code:
WJ
Codes
Product Name:
Jeep Grand Cherokee WJ 2003 All Service Repair Manual
Product Description Snippet:
Jeep Grand Cherokee WJ 2003 All Service Repair Manual Download. So many people prefer to do car repairs with their own hands in order to be sure of the highest quality of the work. Also, a lot of people find it wis......
👋 Introduction
Market Position
Positioning:
The 2003 Jeep Grand Cherokee WJ represented a refined iteration of Jeep's popular mid-size SUV, known for its robust capability, comfortable ride, and premium features for its era.
Competitive Analysis
Competitors:
Competed directly with vehicles like the Ford Explorer, Toyota 4Runner, Chevrolet TrailBlazer, and Nissan Pathfinder.
Key Features Vehicle
Features:
Available with powerful V8 engines, advanced four-wheel-drive systems (Quadra-Drive II), comfortable interiors, and a focus on towing and off-road capability.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Service Repair
Page Count
Estimated Page Count:
1500-2500
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, overhaul, and component testing for all included engine variants.
Engine Management:
Diagnosis and repair of fuel injection, ignition, emissions control systems, and ECU troubleshooting.
Transmission Automatic:
Repair, diagnosis, and fluid service for the automatic transmission.
Transmission Manual:
Service and repair procedures for any manual transmission variants offered.
Drivetrain 4Wd:
Service for transfer case, differentials (front and rear), driveshafts, and CV joints for 4x4 systems.
Suspension:
Front and rear suspension component diagnosis, replacement, and alignment specifications.
Steering:
Power steering system diagnosis, repair, and component replacement.
Brakes:
Front and rear brake system inspection, repair, component replacement (pads, rotors, calipers), and bleeding procedures.
Electrical System:
Comprehensive wiring diagrams, component testing, diagnosis of charging and starting systems, lighting, and accessories.
HVAC:
Air conditioning system service, heater core replacement, climate control diagnosis.
Body And Frame:
Exterior panel repair, interior trim removal and installation, glass replacement, and basic frame straightening procedures.
Body Control Modules:
Diagnosis and potential programming for body control modules and related electronic components.
Procedures Included
Preventive Maintenance:
Detailed schedules and instructions for oil changes, filter replacements, fluid checks, belt inspections, and tire rotations.
Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common and complex issues.
Component Replacement:
Step-by-step guides for replacing major and minor components across all vehicle systems.
Engine Rebuild:
In-depth instructions for complete engine overhaul, including torque specifications, clearances, and assembly sequences.
Transmission Overhaul:
Detailed procedures for the complete disassembly, inspection, repair, and reassembly of automatic transmissions.
Brake Service:
Procedures for brake pad/shoe replacement, rotor resurfacing/replacement, caliper service, and brake fluid flushing.
Electrical Diagnostics:
Testing of sensors, actuators, modules, and wiring using multimeters and diagnostic scan tools.
HVAC Recharge:
Procedures for servicing and recharging the air conditioning system, including leak detection.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment adjustments.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics.
Diagnostic Tools:
References diagnostic trouble codes (DTCs) and likely requires a scan tool for advanced diagnostics.
📊 Manual Specifications
File Format
Format:
Digital Download (PDF)
Print Quality
Quality:
High-resolution for clear text and diagrams, suitable for printing sections or the entire manual.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L "Power Tech" Inline-6 (I6)
Engine 1 Code:
SOHC, 12-valve
Engine 1 Displacement:
3952 cc (241 cu in)
Engine 1 Bore X Stroke:
98.5 mm x 86.7 mm (3.88 in x 3.41 in)
Engine 1 Horsepower:
190 hp @ 4600 rpm
Engine 1 Torque:
235 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
4.7L "PowerTech" V8
Engine 2 Code:
SOHC, 16-valve (2 Valves Per Cylinder)
Engine 2 Displacement:
4701 cc (287 cu in)
Engine 2 Bore X Stroke:
93.0 mm x 86.7 mm (3.66 in x 3.41 in)
Engine 2 Horsepower:
230 hp @ 4700 rpm (standard), 235 hp @ 4700 rpm (premium fuel, later production)
Engine 2 Torque:
302 lb-ft @ 3200 rpm (standard), 305 lb-ft @ 3200 rpm (premium fuel, later production)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, Octane rating recommendation of 87 minimum for 4.0L, 89 recommended for 4.7L (premium may offer slight benefit).
Cooling System
Cooling Type:
Pressurized liquid cooling system
Coolant Capacity 4.0L:
Approx. 11.0 Quarts (10.4 Liters)
Coolant Capacity 4.7L:
Approx. 12.0 Quarts (11.4 Liters)
Lubrication
Oil Type 4.0L:
SAE 10W-30 (check manual for specific API service category)
Oil Type 4.7L:
SAE 5W-30 (check manual for specific API service category)
Oil Capacity 4.0L:
5.0 US Quarts (4.7 Liters) with filter
Oil Capacity 4.7L:
5.0 US Quarts (4.7 Liters) with filter
🔧 Transmission
Standard
Transmission Type 4.0L:
42RE 4-Speed Automatic
Transmission Type 4.7L:
45RFE / 545RFE 4-Speed Automatic (later models may have 545RFE)
Optional
Optional Transmission:
No manual transmission option for this generation in North America.
Features
Transmission Fluid 42Re:
ATF+4 (MS-9602)
Transmission Fluid 45Rfe/545Rfe:
ATF+4 (MS-9602)
Transmission Fluid Capacity 42Re:
Approx. 9.6 US Quarts (9.1 Liters) for dry fill
Transmission Fluid Capacity 45Rfe/545Rfe:
Approx. 11.7 US Quarts (11.1 Liters) for dry fill
📐 Dimensions
Exterior
Wheelbase:
116.0 inches (2946 mm)
Length:
185.5 inches (4712 mm)
Width:
73.3 inches (1862 mm)
Height:
67.0 inches (1702 mm)
Front Track:
61.6 inches (1565 mm)
Rear Track:
61.4 inches (1560 mm)
Ground Clearance:
8.4 inches (213 mm) typical
Cargo
Cargo Volume Behind 1St Row:
Approx. 85.6 cu ft (2424 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 37.5 cu ft (1062 Liters)
Weights
Curb Weight 4.0L:
Approx. 4,425 lbs (2007 kg)
Curb Weight 4.7L:
Approx. 4,575 lbs (2075 kg)
Towing Capacity Max:
Up to 5,000 - 6,500 lbs (2268 - 2948 kg), depending on configuration and engine.
Payload Capacity Max:
Approx. 1,000 - 1,200 lbs (454 - 544 kg)
Wheels Tires
Wheelbase Bolt Pattern:
5x5.5 inches (5x139.7 mm)
Standard Tire Size:
P235/65R17
Optional Tire Size:
P245/65R17, P235/70R16 (early models/lower trims)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (as per NHTSA ratings for comparable vehicles of the era)
NHTSA Frontal Passenger:
Good (as per NHTSA ratings for comparable vehicles of the era)
IIHS Frontal Offset:
Acceptable/Good (depending on specific testing year and vehicle configuration)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Optional or standard depending on trim level; often part of the 4WD system (e.g., Traction Control System - TCS).
Stability Control:
Electronic Stability Program (ESP) became available on later WJ models or as an option, but may not be standard on all 2003 models.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional front side-impact airbags available on some trims.
Seatbelts:
Front and rear seat belts, driver's side pretensioner.
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for Children) system in rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, optional Infinity Gold with subwoofer, CD player, cassette player (on some models).
Navigation:
Optional factory navigation system (often touch screen).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Not typically factory equipped; aftermarket solutions usually required.
Bluetooth:
Not factory equipped; aftermarket solutions usually required.
🔧 Maintenance
Service Intervals
Oil Change Interval 4.0L:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Severe service may require shorter intervals.
Oil Change Interval 4.7L:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Severe service may require shorter intervals.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) depending on usage (towing, severe conditions warrant more frequent changes). Check dipstick and condition.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years for conventional coolant, or follow specific coolant manufacturer recommendations (e.g., HOAT).
Spark Plug Replacement:
4.0L: Platinum plugs typically good for 100,000 miles. 4.7L: Platinum plugs typically good for 100,000 miles.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions and visual inspection.
Fluid Specifications
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar power steering fluid.
Brake Fluid:
DOT 3 or DOT 4, depending on specific caliper/ABS module requirements (refer to cap or manual).
Known Issues
Common Issue 1:
Cracked cylinder heads on early 4.7L V8 engines (though this was more prevalent in earlier model years, it's a known concern for the engine family).
Common Issue 2:
Water pump leaks, especially on the 4.7L V8.
Common Issue 3:
Interior electronic module failures (e.g., Body Control Module - BCM) leading to various electrical gremlins.
Common Issue 4:
Heater core leaks leading to a sweet smell in the cabin or fogged windows.
Common Issue 5:
Transmission shifting issues or delays, often related to fluid condition or solenoids.
Common Issue 6:
Liftgate struts losing effectiveness.
Common Issue 7:
Death wobble or steering shimmy, often related to worn suspension components (track bar, ball joints, tie rod ends).
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Jeep has a long-standing reputation for robust off-road capability and durable construction, dating back to its WWII origins.
Model Evolution
Wj Generation:
The WJ Grand Cherokee was produced from 1999 to 2004, representing the second generation. The 2003 model year saw subtle updates to features and available powertrains.
Key Wj Updates:
Significant updates for the WJ included improved interior refinement, enhanced on-road manners, and the introduction of the advanced Quadra-Drive II 4x4 system.
Production
Manufacturing Plant:
Jefferson North Assembly Plant, Detroit, Michigan, USA.
Production Years:
1999-2004
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