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Jeep LIBERTY CHEROKEE KJ Parts Manual Catalog 2003

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Codename: KJ Year: 2003 Codes Chassis Code: KJ 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV (Sport Utility Vehicle), often positioned...
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Jeep LIBERTY CHEROKEE KJ Parts Manual Catalog 2003
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Model Codename:
KJ
Year:
2003
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size SUV (Sport Utility Vehicle), often positioned as a more rugged and capable option within its class.
Competitive Analysis
Key Competitors 2003:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Chevrolet Tracker.
Key Features
Vehicle Attributes:
Four-wheel drive capability (often standard or optional), robust build, practical interior space, off-road potential for its class.
Manual Utility
Target Audience:
Jeep owners, independent repair shops, parts suppliers, restoration specialists.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Electrical System, HVAC, Body, Interior, Exterior Trim, Accessories, Emissions Control
Page Count
Estimated Page Count:
800-1200 (typical for comprehensive parts catalogs of this era)
Manual Type
Manual Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Digital (likely PDF or similar, with potential for interactive elements)
📖 Manual Coverage
Systems Covered
Engine Components:
Engine block, cylinder head, pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system, cooling system, intake manifold, exhaust manifold, fuel injectors, spark plugs, engine mounts
Transmission Drivetrain Components:
Transmission case, gears, clutches, torque converter (for automatic), transfer case, propeller shafts, CV joints, differentials, axles, wheel bearings
Suspension Steering Components:
Front suspension (control arms, ball joints, springs, shocks), rear suspension (leaf springs, shocks, control arms for some configurations), steering gear, steering column, tie rods, drag links, power steering pump, steering rack
Brake Components:
Brake calipers, brake pads, brake rotors, brake drums, wheel cylinders, master cylinder, brake lines, brake hoses, ABS components
Fuel Emissions Components:
Fuel tank, fuel pump, fuel filter, fuel lines, evaporative emission control (EVAP) system, catalytic converter, oxygen sensors, EGR system
Electrical Components:
Wiring harnesses, fuse box, relays, starter motor, alternator, battery, lighting system (headlights, taillights, interior lights), sensors (engine, ABS, body), ECUs, power windows, power locks, wipers, horn
HVAC Components:
Air conditioning compressor, condenser, evaporator, blower motor, heater core, climate controls, ducting
Body Exterior Components:
Body panels (fenders, doors, hood, tailgate), bumpers, grille, mirrors, glass (windshield, side glass, rear glass), seals, weatherstripping, roof rack, running boards, exterior lighting housings
Interior Components:
Seats, seat belts, dashboard, instrument cluster, center console, door panels, headliner, floor mats, interior trim pieces, airbags
Procedures Included
Part Identification:
Accurate identification of every factory part with corresponding OEM part numbers.
Assembly Disassembly Guides:
Exploded diagrams illustrating the assembly and disassembly sequence for various components and systems.
Interchangeability Information:
Potential for indicating part interchangeability within different configurations or model years (though primarily focused on 2003).
Diagram Clarity:
High-resolution, detailed exploded diagrams allowing for magnification of even small components.
Technical Depth
Depth Of Information:
Comprehensive, covering all factory-specified parts and their original equipment manufacturer (OEM) part numbers.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically, ensuring searchability and scalability)
Print Quality
Diagram Resolution:
High resolution, enabling clear visualization of fine details and part numbers.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L Inline-4 'PowerTech' (GEMA)
Engine Option 1 Displacement:
2429 cc
Engine Option 1 Horsepower:
150 hp @ 5200 rpm
Engine Option 1 Torque:
165 lb-ft @ 4000 rpm
Engine Option 2:
3.7L V6 'PowerTech'
Engine Option 2 Displacement:
3701 cc
Engine Option 2 Horsepower:
205 hp @ 5200 rpm
Engine Option 2 Torque:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Performance
Compression Ratio 2.4L:
9.1:1
Compression Ratio 3.7L:
8.9:1
🔧 Transmission
Standard
Standard Transmission 2.4L:
5-speed Manual
Standard Transmission 3.7L:
4-speed Automatic (45RFE/48RE)
Optional
Optional Transmission 2.4L:
4-speed Automatic (42RLE)
Optional Transmission 3.7L:
6-speed Manual (NSG 370)
Features
Drivetrain Options:
Command-Trac NV235 Part-time 2-speed transfer case (4WD), Selec-Trac NV242 Full-time 2-speed transfer case (optional on some models/engines)
📐 Dimensions
Exterior
Wheelbase:
104.1 inches (2644 mm)
Length:
175.9 inches (4468 mm)
Width:
70.4 inches (1788 mm)
Height:
66.4 inches (1687 mm)
Weights
Curb Weight 2.4L:
approx. 3600-3800 lbs (1633-1724 kg)
Curb Weight 3.7L:
approx. 3700-4000 lbs (1678-1814 kg)
Cargo
Cargo Volume Behind Rear Seat:
approx. 29.7 cu ft (0.84 m³)
Cargo Volume With Rear Seat Folded:
approx. 65.8 cu ft (1.86 m³)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
4/5 stars (for 2003 model year)
NHTSA Front Passenger Impact:
5/5 stars (for 2003 model year)
IIHS Offset Frontal Crash Rating:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc or front disc/rear drum depending on configuration)
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side curtain airbags (availability varies)
Seatbelts:
Three-point seat belts in all seating positions, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Infinity premium sound system.
Driver Assistance
Traction Control:
Optional traction control system on some models.
Connectivity
Auxiliary Input:
Rarely standard; aftermarket solutions usually required for auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions (refer to owner's manual for specific recommendation).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Cabin Air Filter Replacement:
Every 12,000-15,000 miles (19,000-24,000 km) or annually
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or as per severe service schedule.
Fluid Specifications
Engine Oil Type 2.4L:
SAE 5W-30 (API certified)
Engine Oil Capacity 2.4L:
4.5 quarts (4.3 liters) with filter
Engine Oil Type 3.7L:
SAE 5W-30 (API certified)
Engine Oil Capacity 3.7L:
5.0 quarts (4.7 liters) with filter
Coolant Type:
Chrysler/Mopar OAT (Organic Additive Technology) Antifreeze/Coolant - Pink (MS-9769)
Transmission Fluid Type Auto:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Type Manual:
Refer to specific manual transmission type (e.g., Mopar Manual Transmission Lubricant or equivalent GL-4)
Transfer Case Fluid Type:
Mopar NV235/NV242 Transfer Case Lubricant or equivalent (e.g., Dexron III/Mercon compatible)
Differential Fluid Type Front Rear:
API GL-5, SAE 80W-90 (for standard open differentials)
Known Issues
Common Issues Powertrain:
Some reports of head gasket failures on the 2.4L engine, potential for water pump leaks, automatic transmission clutch wear.
Common Issues Suspension Steering:
Wear in front suspension components (ball joints, control arm bushings), power steering pump leaks, potential for steering wander.
Common Issues Electrical:
Issues with power window motors, HVAC blower motor failures, and intermittent electrical gremlins can occur.
Common Issues Body:
Rust development on rocker panels, rear quarter panels, and tailgate hinges, particularly in areas with road salt.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long history of producing capable off-road vehicles, influencing the Liberty's design and intent.
Model Evolution
Kj Generation Introduction:
The KJ Liberty was introduced for the 2002 model year, replacing the aging Cherokee (XJ) in North America, although the XJ continued production elsewhere.
Kj Platform:
Built on Chrysler's KJ platform, featuring a unibody construction unlike the body-on-frame XJ.
Production
Production Plant:
Manufactured at the Toledo North Plant in Toledo, Ohio, USA.
Production Years Kj:
2002-2007
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
Generally recognized for respectable off-road capability within its segment, especially with the optional Selec-Trac system.
Ratings
Consumer Reports Reliability Trend:
Mixed to below average reliability ratings in some consumer reports during its production run.
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