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2003 Mercedes-Benz M-Class ML320 Owners Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Model Variant: ML320 Year: 2003 Codes Chassis Code: W163 👋 Introduction Market Position Segment: Luxury Mid-size SUV Target Audience: Families, professionals seeking...
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Sku: 182645
2003 Mercedes-Benz M-Class ML320 Owners Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Model Variant:
ML320
Year:
2003
Codes
Chassis Code:
W163
👋 Introduction
Market Position
Segment:
Luxury Mid-size SUV
Target Audience:
Families, professionals seeking premium features and off-road capability
Competitive Analysis
Key Competitors 2003:
BMW X5, Lexus RX330, Audi allroad quattro, Volvo XC90
Key Features
Luxury Appointments:
High-quality interior materials, advanced comfort features
Performance Capabilities:
Comfortable on-road manners with respectable off-road ability (especially with optional packages)
Safety Systems:
Advanced airbag systems, stability control (ESP)
📋 Manual Details
Coverage Areas
Primary Coverage:
Owner's manual information for 2003 Mercedes-Benz ML320
Secondary Coverage:
Maintenance, specifications, driver controls, safety, entertainment, climate control
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this era and vehicle type)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine compartment, engine oil, battery, fuel information, air filter(s), refill capacities, lubricant specifications
Interior Features:
Instrument cluster, entertainment systems, climate controls, driver controls, locks and security, seating and safety restraints
Exterior Features:
Lights
Driving Operation:
Driving procedures and recommendations
Maintenance And Care:
Cleaning, maintenance and specifications, service information and specifications, maintenance information and specifications
Procedures Included
Routine Maintenance:
Engine oil checks and changes, fluid level checks, filter replacement guidance, battery care
Operation:
Detailed explanation of all vehicle controls, features, and their proper usage
Safety Features:
Operation and limitations of safety restraints, security systems
Troubleshooting Basic:
Information on warning lamps and basic operational issues
Customer Assistance:
Information on customer support and reporting safety defects (U.S. specific)
Technical Depth
Depth:
Owner-level operation, maintenance, and basic troubleshooting. Not a full service/repair manual.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Requires a PDF reader (e.g., Adobe Acrobat Reader, Foxit Reader) and compatible with most digital devices.
Searchability:
Searchable text (assumed for modern PDF compilations from factory manuals)
Print Quality
Quality:
Digital reproduction of factory original, quality depends on source scan but generally high.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 SOHC
Engine Code:
M112 (likely E32 designation for the 3.2L variant)
Displacement:
3.2 Liters (3199 cc)
Performance
Horsepower:
215 hp @ 5750 rpm
Torque:
229 lb-ft @ 3250 rpm
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic with Touchshift
Drivetrain:
4MATIC All-Wheel Drive
Features
Shift Modes:
Driver-adaptive shifting, manual mode (Touchshift)
📐 Dimensions
Exterior
Length:
184.5 inches
Width:
71.9 inches
Height:
69.2 inches
Wheelbase:
111.0 inches
Weights
Curb Weight:
4343 lbs
Cargo
Cargo Volume Behind Rear Seat:
35.1 cu ft
Cargo Volume With Rear Seat Folded:
72.4 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Rating:
★★★★★ (5-star)
NHTSA Frontal Passenger Rating:
★★★★★ (5-star)
NHTSA Side Impact Front Rating:
★★★★☆ (4-star)
NHTSA Side Impact Rear Rating:
★★★★☆ (4-star)
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
All-Season Traction Control (4-ETS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, optional rear side-impact airbags
Seat Belts:
3-point inertia-reel seat belts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Factory installed AM/FM/CD audio system, optional Bose premium sound system
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard electronic cruise control
Parking Assistance:
Optional rear parking sensors
Connectivity
Remote Keyless Entry:
Standard remote keyless entry with central locking
Tele Aid:
Optional Mercedes-Benz Tele Aid system for emergency assistance
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (with synthetic oil, as recommended by MB)
Major Service A:
Refer to Flexible Service System (FSS) in manual; typically around 15,000-20,000 miles
Major Service B:
Refer to Flexible Service System (FSS) in manual; typically around 30,000-40,000 miles
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-40 Synthetic Engine Oil (MB 229.5 specification)
Coolant:
Mercedes-Benz approved Antifreeze/Coolant (e.g., G05 or equivalent)
Transmission Fluid:
ATF Specification 236.10 (e.g., MB 236.10 approved fluid)
Brake Fluid:
DOT 4 Plus (or equivalent meeting MB 331.0 specification)
Known Issues
Common Problems W163 Ml320:
Mass Airflow Sensor (MAF) issues, ignition coil failures, O2 sensor failures, valve cover gasket leaks, rust on body panels (especially wheel wells and rocker panels), transfer case actuator failure, blower motor resistor failure, ABS/ESP sensor issues.
Part Numbers Example
Oil Filter Part Number:
e.g., Mann Filter: HU 719/3 x, Bosch: 3309, Mercedes-Benz: A1121840325 (check for specific model variant)
Refill Capacities
Engine Oil Capacity:
Approx. 8.0 quarts (6.5 liters) with filter change
Coolant Capacity:
Approx. 9.5 quarts (9.0 liters)
Transmission Fluid Capacity:
Approx. 8.0 quarts (7.5 liters) for a drain and fill
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety since its inception.
Model Evolution
First Generation:
W163 M-Class introduced in 1997 as Mercedes-Benz's first SUV.
Ml320 Significance:
The ML320 was the foundational model, offering a balance of luxury and capability, powered by a popular V6 engine.
Mid Cycle Refresh:
The 2003 model year represents a mid-cycle refresh for the W163, introducing styling updates and feature enhancements.
Production
Assembly Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Segment Performance:
Consistently recognized for its blend of luxury, comfort, and practicality in the luxury SUV segment during its production run.
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