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RIEJU AM6 Engine Full Service & Repair Manual 2003-ONWARDS

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This manual covers the AM6 Engine, a robust and widely utilized two-stroke engine platform found in various models and other lightweight motorcycles, mopeds, and scooters. Applicable from 2003 onwards, this...
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Type: Motorcycle
Vendor:
Sku: 149079
RIEJU AM6 Engine Full Service & Repair Manual 2003-ONWARDS
This manual covers the AM6 Engine, a robust and widely utilized two-stroke engine platform found in various models and other lightweight motorcycles, mopeds, and scooters. Applicable from 2003 onwards, this engine is recognized for its performance and reliability in its class. It features a liquid-cooled, single-cylinder design with approximately 49.7 cc displacement, a 6-speed manual transmission, and a wet multi-plate clutch. The AM6 engine is known for its suitability for performance-oriented applications, with detailed specifications for its bore, stroke, power output, and torque being available within this guide. This comprehensive factory service repair workshop manual provides in-depth guidance for professional mechanics, technicians, and advanced DIY enthusiasts. It details full engine disassembly, assembly, inspection, and repair, covering mechanical and electrical systems, fuel, cooling, lubrication, and exhaust components. Routine maintenance, engine rebuilds, component removal and installation, and troubleshooting procedures are explained with hundreds of detailed photos and exploded diagrams. This manual ensures the correct maintenance and repair of your AM6 Engine, covering everything from basic servicing to advanced diagnostics with factory-level detail.
🏷️ Basic Information
Identification
Make:
RIEJU
Model:
AM6 Engine
Model Variant:
Various Rieju models utilizing the AM6 engine platform
Codes
Engine Code:
AM6
👋 Introduction
Market Position
Target Audience:
Professional mechanics, technicians, and advanced DIY enthusiasts
Competitive Analysis
Value Proposition:
Comprehensive, lifetime access, factory-level detail, cost-effective alternative to subscription services
Key Features
Feature 1:
Factory-level repair and service procedures
Feature 2:
Detailed step-by-step instructions with photographic guidance
Feature 3:
Extensive troubleshooting section for diagnosing issues
Feature 4:
Lifetime access and usability
📋 Manual Details
Coverage Areas
Applicable Years:
2003 onwards
Geographic Coverage:
Global (Standardized AM6 engine specifications)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, inspection, and repair
Engine Electrical:
Ignition system, starter system, charging system, wiring diagrams
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump (if applicable)
Cooling System:
Coolant types, flushing, radiator, thermostat, water pump service
Lubrication System:
Oil specifications, oil filter replacement, oil pump service
Exhaust System:
Exhaust pipe, muffler, and catalytic converter inspection and replacement
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable)
Engine Rebuild:
Detailed steps for complete engine overhaul, including piston, cylinder, crankshaft, and bearing service
Component Removal Installation:
Step-by-step instructions for removing and installing all engine components
Torque Specifications:
Precise torque values for all fasteners and critical components
Technical Depth
Depth Of Coverage:
Comprehensive from basic servicing to complete engine rebuilds and advanced diagnostics
Diagram Quality:
Hundreds of detailed photos and exploded diagrams
Diagnostic Information:
Includes troubleshooting flowcharts and procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable within the PDF (standard for professional manuals)
Print Quality
Print Capability:
Print single pages or the entire manual
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Licensing
Usage License:
Lifetime use on unlimited computers, no expiry or renewal fees
Compatibility
Operating Systems:
Fully compatible with Windows and MAC computers
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Bore X Stroke:
Typically 40.3 mm x 39 mm (common for AM6, specific details in manual)
Displacement:
Approximately 49.7 cc (common for AM6, specific details in manual)
Power Output:
Variable based on application, typically 5-8 HP (specifics in manual)
Torque Output:
Variable, typically 5-7 Nm (specifics in manual)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBN 14, PHBG 19 - specific models covered in manual)
Carburetor Jetting:
Detailed specifications for main jets, pilot jets, needle settings (covered in manual)
Ignition System
Ignition Type:
Electronic ignition (CDI) with variable timing (details in manual)
Lubrication System
Lubrication Method:
Premix or automatic oil injection (depends on specific model configuration, manual details both)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Gear Ratios:
Specific gear ratios for all 6 speeds (detailed in manual)
📐 Dimensions
Exterior
Vehicle Type:
Primarily used in lightweight motorcycles, mopeds, and scooters
Weights
Engine Weight:
Approximate weight of the AM6 engine assembly (specifics not provided, but covered in manual)
🛡️ Safety Features
Active Features
Engine Performance Factors:
Proper tuning and maintenance are critical for reliable performance and safety
Passive Features
Maintenance Importance:
Manual emphasizes safety through correct maintenance and repair procedures
💡 Technology Features
Infotainment
Infotainment System:
N/A (Engine-focused manual for a basic motorcycle platform)
Driver Assistance
Driver Assistance Systems:
N/A (Engine-focused manual for a basic motorcycle platform)
Connectivity
Connectivity Features:
N/A (Engine-focused manual for a basic motorcycle platform)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 2,000-4,000 km or annually (specifics provided in manual)
Spark Plug Replacement:
Recommended every 5,000-10,000 km (specifics and types provided in manual)
Air Filter Cleaning:
Recommended every 2,000-4,000 km (manual details cleaning and replacement)
Fluid Specifications
Engine Oil Type:
2-stroke engine oil, API TC or JASO FD certified (specific grades and brands recommended in manual)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (specific concentration and type detailed)
Transmission Oil Type:
SAE 80W/90 API GL-4 or GL-5 gear oil (capacity and change intervals detailed)
Known Issues
Common Wear Items:
Piston rings, clutch plates, seals, and bearings (manual provides inspection and replacement procedures)
Carburetor Tuning Challenges:
Can be sensitive to altitude, temperature, and modifications; manual provides detailed tuning guidance
Overheating:
Can occur if cooling system is not maintained; manual covers system inspection and flush
📚 Vehicle History
Brand Heritage
Manufacturer:
RIEJU S.A.U. (Spanish manufacturer of motorcycles and mopeds)
Model Evolution
Engine Platform:
The AM6 engine is a widely used and robust engine platform by Rieju and other manufacturers, known for its performance and reliability in its class.
Production
Engine Lifespan:
In production for many years, indicating a successful and durable design.
🏆 Awards & Recognition
Recognitions
Engine Reputation:
The AM6 engine is widely recognized for its robust design and suitability for performance-oriented lightweight motorcycles.
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