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Subaru Impreza 2003 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2003 Codes Chassis Code: GDA/GDB (WRX/STI), GG2/GG3/GD2/GD3 (standard models) 👋 Introduction Market Position Positioning: The Subaru Impreza 2003 is a compact...
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Type: Car
Vendor:
Sku: 475671
Subaru Impreza 2003 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2003
Codes
Chassis Code:
GDA/GDB (WRX/STI), GG2/GG3/GD2/GD3 (standard models)
👋 Introduction
Market Position
Positioning:
The Subaru Impreza 2003 is a compact car known for its all-wheel-drive system and sporty handling, particularly in WRX and STI variants. It competed against models like the Mitsubishi Lancer Evolution, Volkswagen Golf GTI, and Ford Focus.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Volkswagen Golf GTI, Ford Focus, Honda Civic Si, Mazda3.
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD), Boxer engine architecture, performance-oriented WRX and STI variants with turbocharged engines and enhanced suspension.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
2.5L DOHC Turbo (EJ255), 2.0L DOHC Turbo (EJ207 - JDM/European markets), 2.5L SOHC (EJ251 - North American market)
Transmission Variants Covered:
5-speed Manual (TY754 series), 4-speed Automatic (4EAT)
Trim Levels Covered:
RS, TS, WRX, WRX STI (depending on market and specific manual edition)
Page Count
Estimated Page Count:
1500-2500+ (depending on specific publication, often including supplemental manuals)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Typically provided as a downloadable file
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (EJ251, EJ255, EJ207), fuel injection, ignition, exhaust, turbocharging (if applicable), clutch, manual transmission, automatic transmission, drivetrain (AWD system).
Chassis:
Suspension (front struts, rear multi-link), steering system, brake system (ABS, rotors, calipers, lines), wheel bearings, chassis alignment.
Electrical:
Battery, charging system, starting system, lighting, wipers, horn, power windows/locks, instrument cluster, ECU, wiring diagrams, fuses, relays, body control modules.
Body And Interior:
Body panels, doors, windows, seats, dashboard, trim, climate control system, HVAC, exterior trim, sound insulation.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and top-offs, tire rotation, brake pad replacement, belt replacement.
Repair:
Engine overhauls, cylinder head removal/installation, turbocharger replacement, transmission rebuilds, brake caliper servicing, suspension component replacement, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing, common fault identification.
Rebuilds:
Detailed step-by-step instructions for rebuilding engines, transmissions, and other major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls. Includes detailed torque specifications, component tolerances, and diagnostic procedures.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick navigation and keyword finding. High-resolution scans or digital native format for clear diagrams.
Print Quality
Quality:
Professional grade, ensuring clarity of text and diagrams. Suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality If Printed:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type Na:
2.5L SOHC Naturally Aspirated Flat-4 (EJ251)
Engine Type Turbo:
2.0L DOHC Turbo Flat-4 (EJ207 - JDM/EU), 2.5L DOHC Turbo Flat-4 (EJ255 - US WRX)
Performance Na
Horsepower Ej251:
165 hp @ 5600 rpm
Torque Ej251:
166 lb-ft @ 4000 rpm
Performance Turbo
Horsepower Ej255 Usdm Wrx:
227 hp @ 5600 rpm
Torque Ej255 Usdm Wrx:
250 lb-ft @ 3600 rpm
Horsepower Ej207 Jdm Sti:
280 PS (approx. 276 hp) @ 6400 rpm
Torque Ej207 Jdm Sti:
333 Nm (approx. 246 lb-ft) @ 4400 rpm
Fuel System
Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for NA, 91+ octane for WRX/STI)
Engine Codes
Ej251 Code:
EJ251
Ej255 Code:
EJ255
Ej207 Code:
EJ207
🔧 Transmission
Standard
Type Na:
5-speed Manual (TY754 Series)
Type Wrx Sti:
5-speed Manual (WRX), 6-speed Manual (STI - JDM/EU specific)
Optional
Type Auto:
4-speed Automatic (4EAT)
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on all models
Clutch Type:
Hydraulically actuated, single dry plate
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent GL-5 75W-90) - Refer to manual for specific part number and capacity.
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent Dexron III/Mercon compatible) - Refer to manual for specific part number and capacity.
📐 Dimensions
Exterior
Wheelbase Sedan:
2515 mm (99.0 in)
Wheelbase Wagon:
2525 mm (99.4 in)
Length Sedan:
4405 mm (173.4 in)
Length Wagon:
4405 mm (173.4 in)
Width:
1695 mm (66.7 in)
Height Sedan:
1410 mm (55.5 in)
Height Wagon:
1445 mm (56.9 in)
Weights
Curb Weight Na:
Approx. 1320 kg (2910 lbs)
Curb Weight Wrx:
Approx. 1400 kg (3086 lbs)
Curb Weight Sti:
Approx. 1430 kg (3153 lbs)
Gvw:
Varies by model and trim, consult manual.
Towing Capacity:
Not officially rated for towing in most markets, consult manual.
Wheels And Tires
Wheel Size Base:
15-inch alloy or steel
Wheel Size Wrx Sti:
17-inch alloy
Bolt Pattern:
5x100mm
Tire Size Base:
205/55R16 (typical)
Tire Size Wrx:
225/45R17
Tire Size Sti:
225/45R17 (specific performance tire)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 stars (driver), 4 stars (passenger) - 2003 model year
IIHS Side Impact:
Acceptable (varies by specific test conditions and vehicle configuration)
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Available on some models (e.g., VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Frontal airbags standard, side airbags and curtain airbags available on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/CD player. Higher trims may have premium audio systems with additional speakers. Aftermarket upgrades are common.
Display:
Minimal. Primarily driver information via gauges. No central infotainment screen.
Driver Assistance
Cruise Control:
Standard on most models.
ABS:
As detailed in safety section.
Connectivity
Bluetooth:
Not available from factory. Aftermarket integration is common.
Usb Ports:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Na:
Every 3,750 miles or 3 months (under severe driving conditions), 7,500 miles or 6 months (under normal driving conditions) - Consult owner's manual for precise intervals.
Oil Change Interval Turbo:
Every 3,750 miles or 3 months is highly recommended for turbocharged models.
Engine Air Filter:
Replace every 15,000-30,000 miles or as needed based on inspection.
Cabin Air Filter:
Replace every 15,000 miles or 1 year.
Spark Plugs:
NA: Iridium plugs ~60,000 miles. Turbo: Copper plugs ~30,000 miles, Iridium plugs ~60,000 miles (check specific plug type).
Timing Belt Ej251:
Replace every 90,000-105,000 miles or 7-10 years (whichever comes first). Crucial due to interference engine design.
Timing Belt Ej207:
Refer to manual, typically 60,000-100,000 miles depending on specific version.
Fluid Specifications
Engine Oil Na:
5W-30 Synthetic Blend or Full Synthetic. Capacity: 4.8 US quarts (4.5L) with filter.
Engine Oil Turbo:
5W-30 or 10W-30 Full Synthetic (depending on climate and driving). Capacity: 4.8 US quarts (4.5L) with filter. Consult manual for optimal viscosity.
Coolant:
Subaru Super Coolant (Blue) or equivalent OAT coolant (50/50 mix with distilled water). Capacity: Approx. 7.0 US quarts (6.6L).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or ATF Dexron II/III compatible. Capacity: Approx. 1.0 US quart (0.9L).
Known Issues
Head Gaskets:
While less prevalent than in earlier generations, some EJ251 engines can still experience head gasket leaks, especially if overheated. Regular coolant level checks are crucial.
Turbo Oil Lines:
WRX/STI models: Turbo oil feed and return lines can become brittle and leak or clog, leading to turbo failure. Regular inspection and replacement are advised.
Clutch Wear:
Performance driving can accelerate clutch wear. The manual details clutch inspection and replacement procedures.
Suspension Bushings:
Aging suspension bushings can lead to clunking noises and degraded handling. The manual provides procedures for inspection and replacement.
Catalytic Converter:
Can become clogged over time, affecting performance and emissions. Manual covers diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Subaru, a division of Fuji Heavy Industries (now Subaru Corporation), is a Japanese automobile manufacturer known for its pioneering use of all-wheel drive technology and horizontally-opposed (Boxer) engines.
Model Evolution
Generation:
Second Generation (GD/GG chassis)
Introduction Year Generation:
2000 (globally), 2002 (North America)
Facelift:
A minor facelift occurred in 2002 (for the 2003 model year in North America), featuring revised headlights, taillights, and front bumper styling.
Production
Production Years:
2000-2007
Manufacturing Locations:
Japan (Ota, Gunma)
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
The Subaru Impreza WRX frequently appeared on Car and Driver's '10Best' lists during its production runs for its performance and value.
Motorsport Heritage:
Strong association with rally racing, particularly the World Rally Championship (WRC), which significantly boosted the Impreza's performance image.
Ratings
Overall Reliability:
Generally good reliability, though specific issues like head gaskets and turbo components require attentive maintenance. Consult detailed reliability reports for specific engine variants.
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